End-to-end Data Analytics for Product Development

End-to-end Data Analytics for Product Development
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Описание книги

An interactive guide to the statistical tools used to solve problems during product and process innovation End to End Data Analytics for Product Development is an accessible guide designed for practitioners in the industrial field. It offers an introduction to data analytics and the design of experiments (DoE) whilst covering the basic statistical concepts useful to an understanding of DoE. The text supports product innovation and development across a range of consumer goods and pharmaceutical organizations in order to improve the quality and speed of implementation through data analytics, statistical design and data prediction. The book reviews information on feasibility screening, formulation and packaging development, sensory tests, and more. The authors – noted experts in the field – explore relevant techniques for data analytics and present the guidelines for data interpretation. In addition, the book contains information on process development and product validation that can be optimized through data understanding, analysis and validation. The authors present an accessible, hands-on approach that uses MINITAB and JMP software. The book: • Presents a guide to innovation feasibility and formulation and process development • Contains the statistical tools used to solve challenges faced during product innovation and feasibility • Offers information on stability studies which are common especially in chemical or pharmaceutical fields • Includes a companion website which contains videos summarizing main concepts Written for undergraduate students and practitioners in industry,  End to End Data Analytics for Product Development offers resources for the planning, conducting, analyzing and interpreting of controlled tests in order to develop effective products and processes.

Оглавление

Chris Jones. End-to-end Data Analytics for Product Development

Table of Contents

List of Tables

List of Illustrations

Guide

Pages

End‐to‐End Data Analytics for Product Development. A Practical Guide for Fast Consumer Goods Companies, Chemical Industry and Processing Tools Manufacturers

Biographies

Preface

About the Companion Website

1 Basic Statistical Background. 1.1 Introduction

Learning Objectives and Outcomes

Stat Tool 1.1 Statistical Variables and Types of Data

Stat Tool 1.2 Statistical Unit, Population, Sample

Stat Tool 1.3 Descriptive and Inferential Analysis

Stat Tool 1.4 Shapes of Data Distributions

Stat Tool 1.5 Shapes of Data Distributions for Quantitative Variables

Stat Tool 1.6 Measures of Central Tendency: Mean and Median

Stat Tool 1.7 Measures of Non‐Central Tendency: Quartiles

Stat Tool 1.8 Measures of Variability: Range and Interquartile Range

Stat Tool 1.9 Measures of Variability: Variance and Standard Deviation

Stat Tool 1.10 Measures of Variability: Coefficient of Variation

Stat Tool 1.11 Boxplots

Stat Tool 1.12 Basic Concepts of Statistical Inference

Stat Tool 1.13 Inferential Problems

Stat Tool 1.14 Estimation of Population Parameters and Confidence Intervals

Stat Tool 1.15 Hypothesis Testing

Stat Tool 1.16 The p‐Value

2 The Screening Phase. 2.1 Introduction

Learning Objectives and Outcomes

2.2 Case Study: Air Freshener Project

2.2.1 Plan of the Screening Experiment

Stat Tool 2.1 Experiments, Factors, Responses

Stat Tool 2.2 DOE, Factorial Designs, Screening Experiments

Stat Tool 2.3 Basic Principles of Factorial Designs: Randomization

Stat Tool 2.4 Basic Principles of Factorial Designs: Blocking

Stat Tool 2.5 Basic Principles of Factorial Designs: Replication

2.2.1.1 Step 1 – Create a Full Factorial Design

2.2.1.2 Step 2 – Alternately, Choose the Desired Fractional Design

2.2.1.3 Step 3 – Assign the Designed Factor Level Combinations to the Experimental Units and Collect Data for the Response Variable

Stat Tool 2.6 Guidelines for Planning and Conducting Experiments

2.2.2 Plan of the Statistical Analyses

2.2.2.1 Step 1 – Perform a Descriptive Analysis of the Response Variable

2.2.2.1.1 Interpret the Results of Step 1

2.2.2.2 Step 2 – Apply the Analysis of Variance to Estimate the Effects and Determine the Significant Ones

Stat Tool 2.7 ANOVA, Analysis Of VAriance

Stat Tool 2.8 Model assumptions for ANOVA

2.2.2.3 Step 3 – If Required, Reduce the Model to Include the Significant Terms

2.2.2.3.1 Interpret the Results of Step 3

Stat Tool 2.9 Residual Analysis

3 Product Development and Optimization. 3.1 Introduction

Learning Objectives and Outcomes

3.2 Case Study for Single Sample Experiments: Throat Care Project

3.2.1 Comparing the Mean to a Specified Value

3.2.1.1 Step 1 – Perform a Descriptive Analysis of the Variable “Ingredient”

3.2.1.2 Step 2 – Assess the Null and the Alternative Hypotheses and Apply the One‐Sample t‐Test

Stat Tool 3.1 One‐Sample t‐Test

3.2.2 Comparing a Proportion to a Specified Value

3.2.2.1 Step 1 – Calculate the Sample Proportion of Lozenges with Total Weight Greater than 2.85 mg

3.2.2.2 Step 2 – Assess the Null and the Alternative Hypotheses and Apply the One Proportion Test

Stat Tool 3.2 One Proportion Test

3.3 Case Study for Two‐Sample Experiments: Condom Project

3.3.1 Comparing Variability Between Two Groups

3.3.1.1 Step 1 – Perform a Descriptive Analysis of the Variable “Open_end” Stratifying by Formulations

3.3.1.2 Step 2 – Assess the Null and the Alternative Hypotheses and Apply the Two Variances Test

Stat Tool 3.3 Two‐Sample Inferential Problems

Stat Tool 3.4 Two Variances Test

3.3.2 Comparing Means Between Two Groups

3.3.2.1 Step 1 – Perform a Descriptive Analysis of the Variable “Open_end” stratifying by Formulations

3.3.2.2 Step 2 – Assess the Null and the Alternative Hypotheses and Apply the Two‐Sample t‐Test

Stat Tool 3.5 Two‐Sample t‐Test

3.3.2.2.1 Interpret the Results of Step 2

3.3.3 Comparing Two Proportions

3.3.3.1 Step 1 – Calculate the Sample Proportions of Condoms with Thickness Less than or Equal to 0.045 mm

3.3.3.2 Step 2 – Assess the Null and the Alternative Hypotheses and Apply the Two Proportions Test

Stat Tool 3.6 Two Proportions Test

3.4 Case Study for Paired Data: Fragrance Project

3.4.1.1 Step 1 – Descriptive Analysis of “Appropriateness” Stratified by “Fragrance”

3.4.1.2 Step 2 – Descriptive Analysis of “Difference:A_B”

3.4.1.3 Step 3 – Paired t‐Test on Mean Difference

3.4.1.3.1 Interpret the Results of Step 3

Stat Tool 3.7 Paired t‐Test

3.5 Case Study: Stain Removal Project

3.5.1 Plan of the General Factorial Experiment

3.5.1.1 Step 1 – Create a Full Factorial Design

3.5.1.2 Step 2 – Reduce the Full Factorial Design to an Optimal Design

3.5.1.3 Step 3 – Assign the Designed Factor Level Combinations to the Experimental Units and Collect Data for the Response Variable

3.5.2 Plan of the Statistical Analyses

3.5.2.1 Step 1 – Perform a Descriptive Analysis of the Response Variables

3.5.2.2 Step 2 – Fit a Response Surface Model

3.5.2.2.1 Interpret the Results of Step 2

3.5.2.3 Step 3 – If Need Be, Reduce the Model to Include the Significant Terms

3.5.2.4 Step 4 – Optimize the Responses

Stat Tool 3.8 Response Optimization

3.5.2.5 Step 5 – Examine the Shape of the Response Surface and Locate the Optimum

4 Other Topics in Product Development and Optimization: Response Surface and Mixture Designs. 4.1 Introduction

Learning Objectives and Outcomes

4.2 Case Study for Response Surface Designs: Polymer Project

4.2.1 Plan of the Experimental Design

4.2.1.1 Step 1 – Create a CCD

Stat Tool 4.1 The Central Composite Design (CCD)

4.2.1.2 Step 2 – Alternatively, Create a Face‐Centered CCD

4.2.1.3 Step 3 – Alternatively, Create a Box‐Behnken Design

Stat Tool 4.2 The Box‐Behnken Design

4.2.1.4 Step 4 – Assign the Designed Factor Level Combinations to the Experimental Units and Collect Data for the Response Variable

4.2.2 Plan of the Statistical Analyses

4.2.2.1 Step 1 – Perform a Descriptive Analysis of the Response Variables

4.2.2.1.1 Interpret the Results of Step 1

4.2.2.2 Step 2 – Fit a Second‐Order Model to Estimate the Effects and Determine the Significant Ones

4.2.2.2.1 Interpret the Results of Step 2

4.2.2.3 Step 3 – If Need Be, Reduce the Model to Include the Significant Terms

4.2.2.3.1 Interpret the Results of Step 3

4.2.2.4 Step 4 – Optimize the Response

4.2.2.4.1 Interpret the Results of Step 4

4.2.2.5 Step 5 – Examine the Shape of the Response Surface and Locate the Optimum

4.2.2.5.1 Interpret the Results of Step 5

4.3 Case Study for Mixture Designs: Mix‐Up Project

4.3.1 Plan of the Experimental Design

4.3.1.1 Step 1 – Create a Simplex Centroid Design for a Simple Mixture Experiment

Stat Tool 4.3 Mixture Experiments

Stat Tool 4.4 Simplex Centroid Designs

4.3.1.2 Step 2 – Alternatively, Create a Simplex Centroid Design for a Simple Mixture Experiment with Lower Limits for Components

4.3.1.3 Step 3 – Alternatively, Create a Simplex Centroid Design for a Mixture‐Process Variable Experiment

4.3.1.4 Step 4 – Alternatively, Create a Simplex Centroid Design for a Mixture‐Amount Experiment

4.3.1.5 Step 5 – Alternatively, Create a Simplex Lattice Design for a Simple Mixture Experiment

Stat Tool 4.5 Simplex Lattice Designs

4.3.1.6 Step 6 – Alternatively, Create an Extreme Vertices Design with Lower and Upper Limits for Components

Stat Tool 4.6 Constrained Simplex Designs

Stat Tool 4.7 Extreme Vertices Designs

4.3.1.7 Step 7 – Alternatively, Create an Extreme Vertices Design with Linear Constraints for Components

4.3.1.8 Step 8 – Assign the Designed Factor Level Combinations (Design Points) to the Experimental Units and Collect Data for the Response Variable

Stat Tool 4.8 Mixture Models

4.3.2 Plan of the Statistical Analyses

4.3.2.1 Step 1 – Perform a Descriptive Analysis of the Response Variables

4.3.2.1.1 Interpret the Results of Step 1

4.3.2.2 Step 2 – Fit a Second‐Order Model to Estimate the Effects and Determine the Significant Ones

4.3.2.2.1 Interpret the Results of Step 2

4.3.2.3 Step 3 – Optimize the Response

4.3.2.3.1 Interpret the Results of Step 3

4.3.2.4 Step 4 – Examine the Shape of the Response Surface and Locate the Optimum

4.3.2.4.1 Interpret the Results of Step 4

5 Product Validation. 5.1 Introduction

Learning Objectives and Outcomes

5.2 Case Study: GERD Project

5.2.1 Evaluation of the Relationship among Quantitative Variables

5.2.1.1 Step 1 – Perform an Exploratory Analysis through Scatterplots and Calculate the Correlation Coefficients

Stat Tool 5.1 Correlation and Regression Analysis

Stat Tool 5.2 Scatterplot

Stat Tool 5.3 Correlation Coefficient

5.2.1.2 Step 2 – Build a Multiple Linear Regression Model

5.2.1.3 Step 3 – If Required, Reduce the Model to Include the Significant Terms

5.2.1.3.1 Interpret the Results of Step 3

Regression Analysis: Heartburn versus Regurgitation; Dyspepsia

5.2.1.4 Step 4 – Predict Response Values

5.2.1.5 Step 5 – Explore the Response Surface in Multiple Linear Regression

Stat Tool 5.4 Regression Models

Stat Tool 5.5 Simple Linear Regression Models

Stat Tool 5.6 Goodness of Fit

Stat Tool 5.7 Residual Analysis

Stat Tool 5.8 Multiple Linear Regression Models

5.3 Case Study: Shelf Life Project (Fixed Batch Factor)

5.3.1.1 Step 1 – Create a Data Collection Worksheet

5.3.1.2 Step 2 – Apply a Stability Analysis to Estimate the Shelf Life

5.3.1.3 Step 3 – Predict Response Values

5.4 Case Study: Shelf Life Project (Random Batch Factor)

5.4.1.1 Step 1 − Create a Data Collection Worksheet

5.4.1.2 Step 2 – Apply a Stability Analysis to Estimate the Shelf Life

6 Consumer Voice. 6.1 Introduction

Learning Objectives and Outcomes

6.2 Case Study: “Top‐Two Box” Project

6.2.1.1 Step 1 – Perform an Exploratory Descriptive Analysis of Satisfaction Scores by Product, Through Frequency Tables and Charts

Stat Tool 6.1 Cross Tabulations

Stat Tool 6.2 Bar Charts and Pie Charts

6.2.1.2 Step 2 – Apply the χ2 Test to Evaluate the Presence of Association Between Product and Satisfaction Score

Stat Tool 6.3 Chi‐square Test

6.2.1.3 Step 3 – Perform an Exploratory Descriptive Analysis of Variable “Satisfaction” by Temperature and Calculate the Correlation Coefficient

6.2.1.3.1 Interpret the Results of Step 3

Stat Tool 6.4 Spearman Rank Correlation

Stat Tool 6.5 Logistic Regression Models

6.2.1.4 Step 4 – Fit a Binary Logistic Regression Model of Satisfaction Score vs. Temperature and Product

Stat Tool 6.6 Odds Ratios

6.3 Case Study: DOE – Top Score Project

6.3.1 Plan of the Factorial Design

6.3.2 Plan of the Statistical Analyses

6.3.2.1 Step 1 – Perform a Descriptive Analysis of the Binary Response Variable Stratifying by Formulations

6.3.2.2 Step 2 – Fit a Binary Logistic Regression Model

6.3.2.3 Step 3 – If Need be Reduce the Model to Include the Significant Terms and Estimate the Odds Ratios

6.4 Final Remarks

References

Index

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Rosa Arboretti University of Padova, Italy

Mattia De Dominicis Reckitt Benckiser, Italy

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Considering the mean and the standard deviation together and computing the range: mean ± S, we can say that data values vary on average from (mean − S) to (mean + S).

From the previous example the average range is:

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