Process Gas Chromatographs

Process Gas Chromatographs
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A guide to the fundamentals of applied gas chromatography and the process gas chromatograph, with practical procedures for design and troubleshooting This comprehensive resource provides the theory that underpins a full understanding of the fundamental techniques of gas chromatography and the process analyzer. Without relying on complex mathematics, the book addresses hands-on applications of gas chromatographs within process industries. The author – a noted expert on the topic – details both the scientific information needed to grasp the material presented and the practical applications for professionals working in the field. Process Gas Chromatographs: Fundamentals, Design and Implementation comprises 15 chapters, a glossary of terms and a series of self-assessment questions and quizzes. This important resource: Describes practical procedures for design and troubleshooting Contains concise chapters that provide a structured course for advanced students in process engineering Reviews the fundamentals of applied gas chromatography Details the operation and maintenance of process gas chromatographs Offers a summary, and self-assessment questions, for every chapter Is written by an international expert in the field with extensive industry knowledge and teaching experience in courses on process sampling systems and gas chromatography Written for process analyzer engineers and technicians, application engineers, and industrial environmental engineers, Process Gas Chromatographs: Fundamentals, Design and Implementation offers an essential guide to the basics of gas chromatography and reviews the applications of process gas chromatographs in industry today.

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Tony Waters. Process Gas Chromatographs

Table of Contents

List of Tables

List of Illustrations

Guide

Pages

Process Gas Chromatographs Fundamentals, Design and Implementation. Fundamentals, Design and Implementation

Copyright

Preface

References. Cited

Contributors

Acknowledgments

Part One PGC fundamentals

Why study this?

1 An introduction

Chromatographic separation

The gas chromatograph. The basic instrument

The process instrument

The oven. Temperature control

Temperature programming

The sample injection valve. Laboratory and online practice

Plug injection

Gas sample injection

Liquid sample injection

The column. The separating device

It takes time

Multiple columns

SCI-FILE: On Column Types. Introduction to SCI‐FILEs

Two kinds of column

Packed columns

The detector. Making the measurements

The chromatogram

Knowledge Gained

Did you get it? Self‐assessment quiz: SAQ 01

Student evaluation test: SET 01

References. Cited

Figures

New technical terms

Note

2 Peak shape

How columns work

What happens inside the column

How gas and liquid interact

Troubleshooting tips

How peaks form. Forming an equilibrium

The effect of movement

A peak appears

Effect of more equilibria

Some conclusions

Identical molecules – different behavior

All peaks are symmetrical

More equilibria – narrower peaks

More equilibria – taller peaks

Retention at the apex

More equilibria – same retention time

SCI-FILE: On Solubility. Solubility

Partition

Distribution

Limitations

Knowledge Gained

Did you get it? Self‐assessment quiz: SAQ 02

Student evaluation test: SET 02

References

Figures

Equation

Symbols

New technical terms

3 Separation

How peaks get separated

A more realistic explanation

A challenge question

Significance of the air peak

The answer

Measurements from chromatograms. A practical task

Typical calculations

Knowledge Gained

Did you get it? Self‐assessment quiz: SAQ 03

Student evaluation test: SET 03

References

Figures

Equations

Symbols

New technical terms

4 Peak patterns

Migration rate

Predictable patterns in peak position. Space or time

Spatial or temporal separation

Predictable patterns in peak width. Distance or duration

SCI-FILE: On Chemical Names. Hydrocarbons. Paraffins

Olefins

Acetylenes and more

Shorthand notation

Predictable patterns in retention. The doubling rule

Challenge question

A process of elimination

Temperature programming

Relative retention

Separation and resolution

Resolution

Predictable patterns in resolution

Knowledge Gained

Did you get it? Self‐assessment quiz: SAQ 04

Student evaluation test: SET 04

References

Figures

Equations

Symbols

New technical terms

Part Two PGC analytics

Why study this?

5 Industrial gas chromatographs

Process analyzers. Introduction to process analysis

The measurement of quality

Process gas chromatographs. Versatile and reliable

PGC development

The value of analysis

Competing technologies. Gas chromatograph or spectrophotometer?

Speed of response

The outlook

The PGC analytics unit. Introduction

Carrier gas supply system

Sample injection system

Chromatographic valves

Column system

Detectors

Temperature‐controlled ovens

Knowledge Gained

Did you get it? Self‐assessment quiz: SAQ 05

Student evaluation test: SET 05

References. Cited

Figures

Table

Symbol

New technical terms

Note

6 Carrier gas system. Choice of carrier gas. Carrier gas purpose

Choice of carrier gas

Hydrogen carrier gas

Helium carrier gas

Nitrogen carrier gas

Argon carrier gas

Mixed carrier gases

Carrier gas purity

Analytical effect of impurities

Damaging effect of impurities

Maintenance of gas cleaners

Carrier gas supply system

Carrier gas supply line

Pressure regulation

Mechanical pressure regulators

Electronic pressure controllers

Flow regulation

Measuring the carrier gas flow rates

Setting the flow rates

Optimum flow rate

Knowledge Gained

Did you get it? Self‐assessment quiz: SAQ 06

Student evaluation test: SET 06

References. Cited

Table

Figures

Symbols

New technical terms

7 Sample injection

Introduction

Injecting gas samples. Gas sample volume

Gas sample temperature

Gas sample pressure

Injecting liquid samples. Less preferred

Vaporizing a liquid sample

Liquid sample volume

Liquid sample temperature

Liquid sample pressure

Other techniques. Sample splitting

Remote sample injection

Normalization

SCI-FILE: On Analytic Units. A fable

Constant sample size

Different ratio units

Injected quantity

Conversion of units

Knowledge Gained. Practice

Theory

Did you get it? Self‐assessment quiz: SAQ 07

Student evaluation test: SET 07

References. Cited

Tables

Figures

Symbols

New technical terms

Note

8 Chromatographic valves

Valve technology. Evolution

The strange effect of competition

Valve types. Solenoid instrument valves

Spool or piston valves

Slide valves

Rotary valves

Diaphragm valves

Plunger valves for liquid injection

Other switching techniques

Valve leaks. About leaks

Valve leak mitigation

Knowledge Gained

Did you get it? Self‐assessment quiz: SAQ 08

Student evaluation test: SET 08

References. Cited

Table

Figures

New technical terms

9 Column systems

Two fundamental issues. The general elution problem

The housekeeping rule

The temperature ramp solution

The multiple column solution

The choice

Delayed injection

Four types of column system. Recognizing the functions performed

Type A: A single column

Type B: Multiple columns, single detector

Type C: Multiple detectors, single injector

Type D: Multiple sample injectors

Elemental column systems. Useful techniques

Backflush column system

Distribution column system

Heartcut column system

Trap‐and‐hold column system

The real power

Endnote

Knowledge Gained

Did you get it? Self‐assessment quiz: SAQ 09

Student evaluation test: SET 09

References. Cited

Table

Figures

New technical terms

10 Detectors

Introduction

Types of detector. Two measured variables

Concentration detectors

Rate‐of‐arrival detectors

Multiple detectors

Signal capture

SCI-FILE: On Detectors

Signal noise

Speed of response

Sensitivity

Concentration detectors

Rate‐of‐arrival detectors

Thermal conductivity detector. TCD application

TCD basic function

TCD detection principle

TCD thermal elements

TCD electrical arrangement

TCD electrical improvements

TCD performance enhancement

Flame ionization detector. FID application

FID detection principle

FID makeup gases

FID sensitivity

FID vent arrangements

FID methanator

Flame photometric detector. FPD application

FPD detection principle

FPD concerns

Other detectors

Electron capture detector

Helium ionization detector

Photoionization detector

Pulsed discharge detector

Knowledge Gained. Concentration detectors

Rate‐of‐arrival detectors

Theory

Thermal conductivity detector

Flame ionization detector

Flame photometric detector

Other ionization detectors

Did you get it? Self‐assessment quiz: SAQ 10

Student evaluation test: SET 10

References. Cited

Tables

Figures

Equations

Symbols

New technical terms

11 Temperature control

Need for stability

Sample volume

Retention times

Detector baseline

Heating technique

The air‐bath oven. Heating with air purging

The airless oven. Heating without air

The 2008 ABB PGC1000

The 2014 Rosemount Danalyzer 370XA PGC

The 2009 Rosemount 700XA PGC

The 2002 Maxum Edition II

Direct column heating. Resistive heating

The ABB approach

The Teledyne Falcon approach

A few cautions

Summary of heating methods

PGC standardization. Realities of the market

The applications engineering conundrum

MEMS technology

The 2002 siemens MicroSAM

A closing thought

Knowledge Gained

Did you get it? Self‐assessment quiz: SAQ 11

Student evaluation test: SET 11

References. Cited

Table

Figures

New technical terms

Part Three PGC control

Why study this?

12 Event scheduling

A sequence of actions. Program timing

Autozero

Atmospheric referencing

Sample injection

Step stream

Column switching

Peak gating

Initiate a calculation

Data transmission

Alarm notifications

End‐of‐cycle

Event markers

Calendar events

Timing mechanisms. Mechanical programmers

Electronic timers

Microprocessor control

The program or method

Control of analyzer operation

Temperature control

Pressure control

Peak identification

Fixed‐time gating

Retention time tracking

Knowledge Gained

Did you get it? Self‐assessment quiz: SAQ 12

Student evaluation test: SET 12

References. Cited

Figures

New technical terms

13 Data display techniques

The chromatogram display. Detector signal

Digitized chromatograms

Chromatogram autozero

Peak height calibration

Peak area calibration

The bargraph display. The paper saver

The trend record. Analog peak processing

Digital signal processing

The minicomputer story

The ubiquitous microprocessor

A regression perhaps?

Central maintenance station

Continuous analyzer controllers

PGC function alarms. Indicators

Alarm notifications

Knowledge Gained

Did you get it? Self‐assessment quiz: SAQ13

Student evaluation questions: SET‐13

References. Cited

Table

Figures

New technical terms

14 Peak area integration

Digital chromatogram processing. Pulse frequency digitization

Sampled‐data digitization

Signal noise measurement

Signal noise reduction

Quantifying the analyte peaks

Forced integration

Slope detection

Errors from baseline disturbances

Troubleshooting aids

Measuring overlapping peaks. Avoiding the problem

Tackling the problem

Perpendicular drop method

Don't integrate to a valley point

Angular drop or allocated area

Tangent skim method

Effect of setup mistakes

Knowledge Gained

Did you get it? Self‐assessment quiz: SAQ 14

Student evaluation test: SET 14

References. Cited

Figures

New technical terms

15 Calibration

Measurement principles. Terminology

Random error

Systematic error

Uncertainty

Accurate calibration

Calibration and validation

Calibration methods. External standard method

Normalization

Calibrating a composite peak

Grab sample calibration

Internal standard method

Area percentage method

SCI-FILE: On Response Factors. External standard

Normalization

Internal standard

Area percentage

Knowledge Gained

Did you get it? Self‐assessment quiz: SAQ 15

Student evaluation test: SET 15

References. Cited

Figure

Equations

Symbols

New technical terms

Answers to self‐assessment questions. SAQ‐01

SAQ‐02

SAQ‐03

SAQ‐04

SAQ‐05

SAQ‐06

SAQ 07

SAQ 08

SAQ 09

SAQ 10

SAQ 11

SAQ 12

SAQ 13

SAQ 14

SAQ 15

Bibliography. Suggestions for further reading

Glossary

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

T

U

V

W

X

Z

Index

WILEY END USER LICENSE AGREEMENT

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TONY WATERS

This book focuses on the Process Gas Chromatograph (PGC). There are dozens of fine books on the science of gas chromatography but few on the technology of the process instrument. I found only two previous books dedicated to online gas chromatographs (Huskins 1977; Annino and Villalobos 1992).

.....

Nippon Swagelok FST, Inc.

Yokohama, Japan

.....

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