3D Printing of Foods

3D Printing of Foods
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3D Printing of Foods < Explore the fascinating realm of 3D food printing and its applications In 3D Printing of Foods , a team of distinguished researchers delivers a comprehensive and eye-opening exploration of the rapidly developing field of 3D food printing. In the book, the authors offer readers an examination of “food printability,” the foundation of 3D food printing. They discuss the enormous research gap in the subject that remains to be addressed and envisage a robust discipline in which food processing techniques, combined with 3D food printing, gives rise to a range of synergistic applications. In addition to treatments of safety challenges and research requirements, the book tackles food industry market trends and consumer preferences, as well as the globalization of printed foods and consumer perception of 3D printed foods. 3D Printing of Foods also explores the integration of electrohydrodynamic processes and encapsulation with 3D food printing. Readers will also find: Thorough introductions to 3D printing technology, 3D printing approaches, and food components and their printability In-depth examinations of the factors affecting the printability of foods, printability and techniques, and natively printable foods Practical discussions of pre-processing of non-printable foods and alternative ingredients used in food printing Comprehensive explorations of 4D printing technology and the applications of 3D food printing technology Perfect for 3D printing professionals and enthusiasts, as well as food scientists, 3D Printing of Foods is an indispensable resource for anyone interested in a one-stop resource addressing this cutting-edge technology with nearly limitless potential.

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C. Anandharamakrishnan. 3D Printing of Foods

Table of Contents

List of Tables

List of Illustrations

Guide

Pages

3D Printing of Foods

Preface

1 Introduction to 3D Printing Technology. CHAPTER MENU

1.1 Introduction

1.2 Digital Manufacturing: From Rapid Prototyping to Rapid Manufacturing

1.3 Milestones in 3D Printing Technology

1.4 Different Historical Eras in 3D Printing

1.4.1 Ancient Age

1.4.2 Middle Age

1.4.3 Modern Age

1.5 Prospects of 3D Food Printing

1.6 Design Considerations of 3D Printer. 1.6.1 Printer Configurations

1.6.2 Components of a Typical 3D Printer

1.6.2.1 Enclosure, Build Plate, and Guide Rails

1.6.2.2 Mechanical Drive Systems

1.6.2.3 Microprocessor Controlling System

1.7 Software Requirements and Hardware Integration

1.8 Designing, Digital Imaging, and Modelling

1.8.1 Image Acquisition, Processing, and Modelling

1.8.2 Repairing and Post‐Processing

1.9 Food Printing Platforms

1.9.1 Universal Platform

1.9.2 User‐Defined Platform

1.9.3 Applicability of User Interface Systems

1.10 Comparison Between Food 3D Printing and Robotic Food Manufacturing

1.11 Conclusion

References

2 3D Printing Approaches. CHAPTER MENU

2.1 Introduction

2.2 Additive Manufacturing

2.3 3D Food Printing Technologies

2.4 Extrusion‐Based Printing

2.4.1 Working Principle, System Components, and Process Variables

2.4.2 Classification of the Extrusion‐Based 3D Printing System. 2.4.2.1 Hot‐Melt Extrusion

2.4.2.2 Cold Extrusion

2.4.2.3 Hydrogel‐Forming Extrusion

2.5 Selective Sintering

2.5.1 Working Principle, System Components, and Process Variables

2.5.2 Classification of Selective Sintering System

2.5.2.1 Selective Laser Sintering

2.5.2.2 Selective Hot Air Sintering and Melting

2.6 Inkjet Printing

2.6.1 Working Principle, System Components, and Process Variables

2.6.2 Classification of Inkjet Printing. 2.6.2.1 Drop‐On‐Demand Inkjet Printing

2.6.2.2 Continuous Inkjet Printing

2.7 Binder Jetting

2.7.1 Working Principle, System Components, and Process Variables

2.7.2 Classification of Binder Jetting

2.8 Bio‐Printing

2.8.1 Working Principle, System Components, and Process Variables

2.8.2 Classification of Bioprinting. 2.8.2.1 Extrusion‐Based Bioprinting

2.8.2.2 Droplet‐Based Bioprinting

2.8.2.3 Photocuring‐Based Bioprinting

2.9 Future Prospects and Challenges

2.10 Conclusion

References

3 Food Components and Their Role in Printability. CHAPTER MENU

3.1 Recipes in ‘Print and Eat Technology’

3.2 Role of Food Constituents

3.3 Panorama of Food Printing

3.4 Insights on the Printability of Different Food Constituents. 3.4.1 Carbohydrates and Starch

3.4.2 Proteins and Amino Acids

3.4.3 Lipids and Fatty Acids

3.4.4 Dietary Fibre

3.4.5 Other Additives

3.5 Classification of Foods Based on Their Printability

3.6 Conclusion

References

4 Factors Affecting the Printability of Foods. CHAPTER MENU

4.1 Introduction

4.2 Factors That Affect Extrusion 3D Printing

4.3 Intrinsic Properties. 4.3.1 Physical Properties

4.3.2 Rheological Properties

4.3.2.1 Steady Shear Rheology

4.3.2.2 Dynamic Shear Rheology

4.3.2.3 Yield Stress

4.3.2.4 Complex Viscosity

4.3.2.5 Thixotropy and Creep Recovery

4.3.2.6 Qualitative and Quantitative Assessment of Rheology

4.3.3 Mechanical Properties

4.3.3.1 Extrusion Assay

4.3.3.2 Textural Profile Analysis

4.3.4 Frictional Properties

4.3.5 Thermal Properties

4.3.6 Dielectric Properties

4.4 Extrinsic Properties

4.4.1 Optimization of Material Supply

4.4.2 Optimization of 3D Printing Process Variables. 4.4.2.1 Nozzle Size and Nozzle Height

4.4.2.2 Printing Speed

4.4.2.3 Extrusion Rate

4.4.2.4 Printing Rate

4.4.2.5 Infill Percentage and Infill Pattern

4.4.2.6 Extruder Offset and Retraction Length

4.5 Factors Affecting Other 3D Printing Technologies

4.5.1 Selective Laser Sintering

4.5.2 Inkjet Printing and Binder Jetting

4.6 Conclusion

References

5 Printability and Techniques. CHAPTER MENU

5.1 Introduction

5.2 Printability and Material Characteristics

5.3 Material Characterization Techniques

5.3.1 Structural Imaging. 5.3.1.1 Scanning Electron Microscopy

5.3.1.2 X‐ray Microtomography

5.3.1.3 Confocal Laser Scanning Microscopy

5.3.2 Crystal Morphology. 5.3.2.1 X‐ray Diffraction

5.3.2.2 Small‐Angle X‐ray Scattering

5.3.3 Molecular and Chemical Analysis. 5.3.3.1 Nuclear Magnetic Resonance Imaging

5.3.3.2 Fourier Transform Infrared Spectroscopy

5.3.4 Thermal Analysis. 5.3.4.1 Differential Scanning Calorimetry

5.4 Assessment of Printability. 5.4.1 Line Test

5.4.2 Lattice Test

5.4.3 Cylinder Test

5.4.4 Extrusion Test

5.4.5 Assessment of the Dimensional Stability

5.4.6 Assessment of the Handling Properties

5.5 Printability Evaluation of 3D Printed Constructs

5.5.1 Shape Resemblance

5.5.2 Printing Percentage

5.5.3 Dimensional Deviation and Appearance

5.5.4 Dimensional Stability

5.5.5 Ternary Representation of Printability

5.5.6 Correlation of Printability and Rheology

5.5.7 Rational Approach for Printability

5.6 Conclusion

References

6 Natively Printable Foods. CHAPTER MENU

6.1 Introduction

6.2 Natively Printable Materials as Basic Food 3D Printing Formulations

6.3 Printability: Concepts and Underlying Mechanisms

6.4 Types of Natively Printable Materials

6.4.1 Cereal‐Based Material Supplies

6.4.2 Sugar‐Based Material Supplies

6.4.3 Gel‐Based Food Systems

6.5 Insights and Scope for Commercialization

6.6 Concluding Remarks

References

7 Pre‐Processing of Non‐Printable Foods. CHAPTER MENU

7.1 Introduction

7.2 Natively Non‐Printable Materials

7.2.1 Traditional Foods: What Makes Them ‘Non‐Printable’?

7.2.2 Role of Food Hydrocolloids in Improving Printability

7.2.3 Role of Other Additives

7.3 Pre‐Processing and Formulations for 3D Printing

7.3.1 Plant‐Based Cellular Foods

7.3.2 Animal‐Based Cellular Foods

7.4 Post‐Printing Stability of the Printed 3D Constructs

7.5 Scope of Non‐Printable Materials for 3D Printing Applications

7.6 Conclusion

References

8 Alternative Ingredients Used in Food Printing. CHAPTER MENU

8.1 Introduction

8.2 Alternative Food Sources and the Sustainability Perspective

8.3 Rationale of Alternative Material Supplies

8.4 Innovative Food Sources

8.4.1 Uncommon Food Sources

8.4.2 Unexplored Food Sources

8.4.3 Under‐Utilized Food Sources

8.5 3D Printing of Alternative Ingredients

8.5.1 Insects as Food

8.5.2 Microorganisms as Food

8.5.3 By‐products of Fruits and Vegetables Processing

8.5.4 Others

8.6 Future Trends and Perspectives

8.7 Challenges and Limitations

8.8 Conclusion

References

9 Post‐Processing of 3D Printed Foods. CHAPTER MENU

9.1 Introduction

9.2 Material Supply Requirements for Food 3D Printing

9.3 Post‐Processing Methods. 9.3.1 Drying

9.3.2 Frying

9.3.3 Baking

9.3.4 Microwave Cooking

9.3.5 Sous Vide Cooking

9.3.6 Low‐Temperature Processing

9.3.7 Other Post‐Processing Methods

9.4 Novel Post‐Processing Methods

9.5 Assessment of Post‐Processing Characteristics

9.6 Sensorial Characterization. 9.6.1 Qualitative Analyses

9.6.2 Quantitative Analyses

9.7 Requisites, Challenges, and Future Trends

9.8 Conclusion

References

10 4D Printing Technology. CHAPTER MENU

10.1 Introduction

10.2 4D Printing: Concept and Functionality

10.3 Smart Materials for 4D Printing

10.3.1 Shape Memory Alloys

10.3.2 Shape Memory Polymers

10.3.3 Shape Memory Composites

10.4 Mechanism of Shape Memory Polymers

10.5 Shape Memory Effect in 4D Printing

10.5.1 One‐Way SME

10.5.2 Two‐Way SME

10.5.3 Three‐Way SME

10.6 Stimuli‐Responsive Systems

10.6.1 Thermo‐Responsive

10.6.2 Moisture‐Responsive

10.6.3 Photo‐Responsive

10.6.4 Electro‐Responsive

10.6.5 Magneto‐Responsive

10.7 Programming Strategies

10.7.1 Bending Strategy

10.7.1.1 Multilayer Approach

10.7.1.1.1 Isotropic Multilayers

10.7.1.1.2 Anisotropic Multilayers

10.7.1.2 Material Gradients

10.7.1.3 Localized Activation

10.7.2 Buckling Strategy

10.7.2.1 Material Tessellation

10.7.2.2 In‐Plane Material Gradients

10.7.2.3 Non‐Homogenous Exposure

10.7.2.4 Mechanically Induced Buckling

10.7.3 Sequential Shape‐Shifting

10.8 Spontaneous Transformation in Foods

10.9 Recent Advancements in 4D Food Printing

10.9.1 pH‐Triggered Colour Transformation

10.9.2 Dehydration‐Triggered Colour and Flavour Transformation

10.9.3 Dehydration‐Triggered Shape Transformation

10.9.4 Temperature‐Triggered Shape Transformation

10.10 Future Trends and Challenges

10.11 Conclusion

References

11 Applications of Food 3D Printing Technology. CHAPTER MENU

11.1 Introduction

11.2 Applications of 3D Food Printing. 11.2.1 Food Customization

11.2.2 Personalized Foods and Digitalized Nutrition Control

11.2.3 Delivery of Specific Foods with Unique Functionality

11.2.4 Food Model Prototyping

11.2.5 Sustainable Approach for Conversion of Waste into Wealth

11.2.6 Food Packaging Designs

11.3 Future Outlook of 3D Food Printing. 11.3.1 Healthy Dietary Practice

11.3.2 Complementing Existing Food Processing Practices

11.3.3 Kitchens with Food 3D Printers?

11.4 Conclusion

References

12 Integrating Encapsulation Technique with 3D Food Printing. CHAPTER MENU

12.1 Introduction

12.2 Integration of 3D Printing and Encapsulation

12.2.1 Encapsulation Followed by 3D Printing

12.2.2 Simultaneous Encapsulation and 3D Printing

12.3 Structure Modified Delivery Systems

12.3.1 Micro and Nano Emulsions

12.3.2 Lipid‐Based Delivery Systems

12.3.3 Solid Lipid Nanoparticles

12.3.4 Nanoliposomes

12.3.5 Nanostructured Lipid Carriers

12.4 Techniques and Methods for Micro and Nanoencapsulation

12.4.1 Polymer‐Lipid Based Encapsulation Techniques. 12.4.1.1 Nanoprecipitation

12.4.1.2 Emulsification‐Solvent Evaporation

12.4.1.3 Inclusion Complexation

12.4.1.4 Coacervation

12.4.1.5 Supercritical Fluid Technique

12.4.1.6 Fluid Bed Coating

12.4.2 Drying Techniques for Micro and Nanoencapsulation

12.4.2.1 Spray Drying

12.4.2.2 Freeze‐Drying

12.4.2.3 Spray‐Freeze‐Drying

12.4.2.4 Conductive‐Hydro Drying

12.5 Future Outlook and Prospects of Synergistic Approaches

12.6 Barriers and Research Constraints

12.7 Conclusion

References

13 Integrating Electrohydrodynamic Processes with Food 3D Printing. CHAPTER MENU

13.1 Introduction

13.2 Encapsulation Techniques Involving Electrohydrodynamic Process

13.2.1 System Components and Process Parameters

13.2.2 Encapsulation via Electrospraying

13.2.3 Encapsulation via Electrospinning

13.3 Applications in the Food Industry. 13.3.1 Encapsulation of Bioactives and Probiotics

13.3.2 Enzyme Immobilization

13.3.3 Functional Food Packages

13.3.4 Food Coatings

13.4 Integrating 3D Printing with Electrospraying/ Electrospinning

13.5 Future Perspectives and Challenges

13.6 Conclusion

References

14 Globalization of Printed Foods and Consumer Perception to 3D Printed Foods. CHAPTER MENU

14.1 Introduction

14.2 Circular Economy in Food Printing

14.3 Globalization of Food 3D Printing Technology

14.4 New Horizons of 3D Food Printing

14.4.1 Strategic Market Foresight

14.4.2 Strategic Shifts and Economic Paradigms

14.4.3 Decentralization and Localization of Production

14.4.4 Role of Industry 4.0

14.5 3D Food Printing – A Classic Disruptive Technology

14.5.1 Food Choice and Consumer Behaviour

14.5.2 On Production Patterns

14.5.3 Sustainability and Value Addition

14.5.4 Anti‐Counterfeiting and Food Authentication

14.6 Technological Barriers and Challenges

14.7 Conclusion

References

15 Food Industry Market Trends and Consumer Preferences. CHAPTER MENU

15.1 Introduction

15.2 Food Service Market: Consumption to Prosumption

15.3 Food Decisions and Consumer Attitude

15.3.1 Food Neophobia vs Food Neophilia

15.3.2 Food Choice Motives

15.3.3 Sensorial and Sustainable Claims

15.4 Approaches and Methods to Assess Consumer Perception

15.4.1 Theoretical Approaches. 15.4.1.1 Quantitative Methods

15.4.1.2 Means‐end Chain Theory

15.4.1.3 Social Science Models

15.4.1.4 Economic Models

15.4.2 Experimental Approaches. 15.4.2.1 Surveys

15.4.2.2 Conjoint Analysis and Choice‐Based Conjoint Analysis

15.4.2.3 Heuristics

15.5 Consumer's Acceptance of Novel Foods

15.5.1 Genetically Modified Foods and 3D Printing

15.5.2 Food Irradiation and 3D Printing

15.5.3 Nanotechnology and 3D Printing

15.5.4 Stem Cell Technology and 3D Printing. 15.5.4.1 In‐Vitro Cultured Meat and 3D Printing

15.5.5 Miscellaneous Technologies. 15.5.5.1 Alternative Proteins and 3D Printing

15.5.5.2 Meat Analogues and 3D Printing

15.5.6 Presumption and Outcomes of Novel Food Technologies

15.6 Intervention Tools for Enhancing Consumer Knowledge

15.6.1 Business Schemes and Public Policies

15.6.2 Social Media and Communication

15.6.3 Academia and Scientific Events

15.6.4 Internet and e‐commerce

15.7 Trends, Advancements, and Future Directions

15.8 Conclusion

References

16 Safety, Challenges, and Research Needs. CHAPTER MENU

16.1 Introduction

16.2 Implications of Food Printing

16.3 Applicability and Storability

16.4 Food Safety Considerations

16.4.1 Process and Product Safety. 16.4.1.1 Nature of Raw Materials

16.4.1.2 Processing and Design Factors

16.4.1.3 Finished Product Safety

16.4.1.4 Working Premises and Personnel Safety

16.4.2 Acceptance of 3D Printed Foods

16.4.2.1 Food Poisoning, Food Allergy, and Cross‐Contamination

16.4.2.2 Long‐Term Health Effects and Illness

16.5 Legal Framework and Regulations

16.5.1 Packed 3D Printed Foods for Mass Population

16.5.2 Unpacked 3D Printed Foods at Restaurants and Domestic Kitchen

16.6 Challenges and Research Needs

16.7 Conclusion

References

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C. Anandharamakrishnan

National Institute of Food Technology, Entrepreneurship and Management ‐ Thanjavur (an Institute of National Importance; formerly Indian Institute of Food Processing Technology ‐ IIFPT), Ministry of Food Processing Industries, Government of India, Thanjavur, Tamil Nadu, India.

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3D model designing involves the creation of 3D models using designing software such as AutoCAD (Autodesk), SolidWorks (Dassault Systèmes), SketchUp (Trimble), Rhinoceros 3D (Robert McNeel & Associates), etc. All this software allows the users to design their desired 3D model. After designing, the stored file can be converted to STL format to fed to a 3D printer. Model building requires professional knowledge and skilled personnel to create the desired 3D model. However, with the advancements of technology designing models have become easier. Software like 3DSlash and Tinkercad are specially designed for students and beginners (Guo et al. 2019). It also allows the users to design their model on an online platform rather than downloading the software itself. Sometimes designing a 3D model may consume time for which software like Autodesk 123D catch helps in building a 3D model from the 2D image that saves time and aids in achieving the same precision as designing from 3D model software (Parras et al. 2018).

After model designing, the stored information of the 3D model in STL format is read/sliced in a layer‐by‐layer manner by using appropriate slicing software. The slicing process involves the extraction of actual information of the 3D model and transforms it into G and M codes which are readable by 3D printers. G codes are the numerical language generated by CAD software that is computer readable which guides the motors and assists in the motion of printing arms to the printing region. On the other hand, M codes are the auxiliary commands that aids and assists in machine functioning (Horvath and Cameron 2015). Most commonly used slicing software includes Cura, Simplify3D, Repetier, Slic3r, Craftware, SelfCAD, SliceCrafter, and Astroprint (Table 1.1). Various process parameters that determine the final printing quality includes printing speed, retraction speed, layer height, printing temperature, nozzle size, number of outer shells, and infill percentage. Thus, slicing software allows the user to define the above printing parameters and aids in achieving good precise printing with higher resolution. All this setting information about the 3D model is fed to the printer in form of computer codes. G codes would have been written in numerical form and it slightly varies from printer to printer. The general commands commonly used are G0 (fast linear motion) and G1 (linear motion) which are referred to as the movement of the arms. For illustration, ‘G0 X nnn Y nnn Z nnn E nnn F nnn S nnn ’ represents a command in which X nnn , Y nnn , and Z nnn denote the position of X, Y, and Z‐axis; E nnn denotes the position of E axis, i.e. motion of print head stepper motor, F nnn denotes the speed of arms (mm min−1) and S nnn denotes the function to verify limit switch or not (S0 – do not check and S1 – check) (Guo et al. 2019). However, the entire 3D object can be printed using a complex command of G codes that requires more knowledge and skill in computer coding.

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