Scroll Saw Wooden Bowls, Revised & Expanded Edition

Scroll Saw Wooden Bowls, Revised & Expanded Edition
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While wood bowls are commonly made on a lathe, this updated and expanded guided resource offers 30 projects for crafting beautiful bowls with the more accessible scroll saw. Each project is organized in a progressive learning format; beginning crafters can start with the most basic starter bowl and gradually work their way toward more elaborate bowls—such as laminated swag bowls; a flared lobed bowl made with varied angles; a thin, eight-segmented bowl; and an inward curving bowl. Original patterns for other types of vessels include a vase, a ginger jar, and a candy dish. For advanced wood crafters, an appendix expands upon the earlier material and pushes wood artists to create new patterns or adapt the existing ones to create art of their very own.

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Carole Rothman. Scroll Saw Wooden Bowls, Revised & Expanded Edition

Acknowledgments

Notice about photocopying patterns

Contents

Introduction: About This Edition

Round Bowls

Petal Bowls

Wavy-Edged Bowls

Rectangular Bowls

Other Bowls

Vases

CHAPTER 1

Bowl Basics

Choosing the Wood

Selecting the primary wood

Aspen

Poplar

Cedar

Mahogany

Maple

Cherry

Walnut

Oak

Selecting wood for combinations

Color contrast

Hardness

Sanding dust migration and color bleeding

Cutting the Rings

Selecting the right blade

Table tilt and cutting direction

Drilling blade entry holes

Demystifying the cutting angle

Gluing

Choosing a glue

The gluing sequence

Making a Bowl Press

Sanding

Sanders for bowl-making

Vertical belt sander

Spindle sander

Flexible pad sander

Round inflatable sander

Pneumatic sanding drums

Detail sanders

Sanding mops

Hand sanding

Applying the Finish

Choosing a finish

Applying a shellac or lacquer finish

CHAPTER 2

Basic Stacked Bowls

Basic Bowl: A Step-by-Step Guide

Eight-Petal Bowl

MAKING THE BOWL

Rounded-Square Bowl

MAKING THE BOWL

Scrolled-Top Bowl

MAKING THE BOWL

CHAPTER 3

Laminated Wood Bowls

Double-Swag Bowl: A Step-by-Step Guide

LAMINATION GUIDE

MAKING THE BOWL

Embellish a Bowl with Plywood: A Step-by-Step Guide

MAKING THE ACCENT RING

MAKING THE BOWL

ASSEMBLING THE PROJECT

Spalted Sycamore Flared-Rim Bowl: A Step-by-Step Guide

PREPARE THE BLANK

MAKING THE BOWL

Basket Duo: A Step-by-Step Guide

MAKING THE SEGMENTED BLANK

MAKING THE STRAIGHT-SIDED WALNUT BASKET

Basket Weave Bowl

MAKING THE BOWL

Plaid Bowl

LAMINATION GUIDE

MAKING THE BOWL

Gingham Bowl

LAMINATION GUIDE

MAKING THE BOWL

CHAPTER 4

Multiple-Angle Bowls

Crisscross Bowl: A Step-by-Step Guide

LAMINATION GUIDE

MAKING THE BOWL

Scrolled Yarn Bowl: A Step-by-Step Guide

CUTTING THE RINGS

ASSEMBLING THE BOWL

MAKING THE WEIGHTED BASE

CUTTING THE SLOT DESIGN

COMPLETING THE PROJECT

Oval Scalloped Cypress Bowl: A Step-by-Step Guide

Ripple-Edged Round Bowl

MAKING THE BOWL

Cutting a petal edge on a round bowl

Four-Petal Curved Bowl

MAKING THE BOWL

Heart-Shaped Bowl

MAKING THE BOWL

CHAPTER 5

Thin Wood Bowls

Eight-Segment Bowl: A Step-by-Step Guide

LAMINATION GUIDE

MAKING THE BOWL

Dizzy Bowl: A Step-by-Step Guide

Choosing the wood

GLUING THE RINGS

SANDING AND FINISHING THE PROJECT

Open-Segmented Oval Bowl: A Step-by-Step Guide

Multi-Colored Twenty-Segment Bowl

LAMINATION GUIDE

MAKING THE BOWL

Seven-Lobe Ripple-Edged Bowl

LAMINATION GUIDE

MAKING A BOWL

Center Lamination Bowl

LAMINATION GUIDE

MAKING A BOWL

CHAPTER 6

Thinking Outside the Bowl

Double-Swirl Vase: A Step-by-Step Guide

LAMINATION GUIDE

MAKING THE VASE

Walnut Vase: A Step-by-Step Guide

CUTTING THE RINGS

GLUING AND SANDING THE COMPONENTS

COMPLETING THE UPPER ASSEMBLY

COMPLETING THE VASE

Blooming Petal Bowl: A Step-by-Step Guide

Getting started

CUTTING THE RINGS

ASSEMBLING THE RINGS

SHAPING THE PROJECT

SHAPING THE PROJECT

COMPLETING THE PROJECT

Ginger Jar

MAKING RING SET 1

MAKING THE CENTER RING

MAKING RING SET 2

MAKING THE LIP AND LID

ASSEMBLING THE JAR

MAKING THE BASE

Footed Candy Dish

LAMINATION GUIDE

MAKING THE DISH

MAKING THE PEDESTAL BASE

Rounded Vase with Laminated Rings

MAKING THE LOWER SECTION OF THE VASE BODY

MAKING THE UPPER SECTION OF THE VASE BODY

ASSEMBLING THE LOWER AND UPPER SECTION

MAKING THE LOWER SECTION OF THE VASE BODY

MAKING THE NECK ASSEMBLY

COMPLETING THE VASE

Ripple-Edged Vase

MAKING THE BODY

MAKING THE RIPPLED TOP RING

MAKING THE NECK

ASSEMBLING THE VASE

Appendix: Creating Patterns

Patterns

Shapes and Sizes

Laminations

Color

Stripes and swags

Ring Basics

Entry holes

Ring width

Angles—The Final Word

About the Author

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Many people have helped and inspired me over the years—especially the staff at Fox Chapel, the members of its scroll saw forum, and my books’ readers, whose advice, support, and feedback have been immensely helpful. I’m grateful to my best friend and partner, Joe Ilardo, for his continued and invaluable support, and for the many hours he’s spent editing my work; my family, whose confidence has always been a comfort; and Dave van Ess, for his wonderful design apps and utilities. Sadly, shortly before this revision was begun, the scroll saw community lost one of its most ardent enthusiasts and mentors: Hanns Derke was a long-time friend and supporter, who convinced me early on that it takes a quality saw to do quality work.

Some photocopiers and home printers may not reproduce patterns accurately. To be sure your patterns are sized correctly, a test bar like the one at the right is given with each pattern. It will measure exactly 1" when the page is printed at the percentage designated for the pattern.

.....

Computing the cutting angle isn’t magic, just trigonometry. For every combination of wood thickness and ring width, there is a cutting angle that will produce a perfect alignment when concentric rings are stacked. This angle is usually referred to as “the” cutting angle, and bowls made from rings cut at this angle have straight sides. To make curved-sided bowls, the first ring is cut at “the” cutting angle, but then the cutting angle is increased with each successive ring.

Instructions for all projects in this book provide the required cutting angles. However, these angles will only work as expected if your blank is the thickness specified in the materials list. If you want to use wood that is thicker or thinner, you will need to compute a new cutting angle. For straight-sided bowls, the angle you compute is the one you’ll use for all the rings of the bowl. For curved-sided bowls, the angle you compute will be used for the first ring only, then increased with each successive ring. Computing the angle is not difficult, and on see here you’ll find the information you need to do this. You can also go to scrollmania.com, where you’ll find an app that does the computation for you once you’ve provided the wood thickness and ring width. This easy-to-use site, designed for makers of scrolled bowls, also contains powerful tools for creating your own bowl patterns.

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