Ellsworth on Woodturning

Ellsworth on Woodturning
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David Ellsworth is the grandfather of the wood art movement and Ellsworth on Woodturning is the book woodturners worldwide have been waiting for. With this first-ever book from the grandmaster of woodturning, woodworkers and artists can learn to replicate his highly evolved techniques and signature style. Step-by-step directions and crisp, absorbing photos show exactly how Ellsworth creates an open bowl, a natural-edged bowl, and an astounding hollow vessel featuring a tiny opening and coin-thin walls. In sharing his vision, Ellsworth reveals not only his techniques, but the power of the creative process-the feeling of direct engagement with the wood that develops an artist from each project to the next. For anyone new to the lathe, Ellsworth on Woodturning provides expert tips for getting started. Intermediate and advanced turners will appreciate advice on everything from working with green wood to design to tool making and sharpening. Best of all, stunning color photographs of Ellsworth's work will inspire artists to unlock the natural beauty in wood.
"His work overturned all the deeply held traditions of functionality that had defined turning. For the first time, woodturners were seeing themselves as artists." – Terry Martin & Kevin Wallace, New Masters of Woodturning
"A brilliant exposition of the art of woodturning by the premier writer, teacher, and practitioner of the art. It's clear complete, and superbly illustrated." – Jane and Arthur Mason, wood art collectors

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David Ellsworth. Ellsworth on Woodturning

Preface

Acknowledgments

Table of Contents

Introduction – The Creative Process

Working with Green Wood & Dry Wood

Working green wood versus dry wood

Why work with green wood?

An extraordinary wealth of raw material

Managing Materials

Characteristics of wood

Preserving materials

Spalting wood

Working with burls

Types of burl growth

Dissecting the burl

Why Turning Tools Work

The mechanics of sharp

Cutting versus scraping

Friction and abrasion

Specific tools

Skews

Parting tools

Hollowing tools

The gouge

Making Tools & Tool Handles

Getting started

Making tool shafts

Making a bent shaft

Making a tip

Creating hollowing tools from other tools

Screwdrivers

Allen wrenches

Irish concrete nails

Shaping the bevel on repurposed tools

Making a tool handle

Turning a tool handle

Drilling a hole for the shaft

Attaching the shaft to the handle

Tying a ferrule

Marking the tool handle

Sharpening

Sharpening concepts

Body tension

The curve of sharp

Honed edge versus burr edge

Diagnosing dullness

Grinders and grinding wheels

The basic sharpening stance

Sharpening individual tools

Conventional bowl and spindle gouges

The ⅜" detail gouge

The Ellsworth Signature gouge

The parting tool

Hollowing tools

Chucks, Glue Blocks & Faceplates

Chucks

Pros of the chuck

Cons of the chuck

Mounting a piece in a chuck

Glue blocks

Pros of the glue block

Cons of the glue block

Preparing a glue block

Faceplates

Pros of the faceplate

Cons of the faceplate

Mounting a piece on a faceplate

Helpful tidbits for modifying faceplates

Design

Appreciating the process

Improving your design skills

Learning what you like

Make drawings

Make shavings

The two primary ways of designing

Designing at the beginning

Design development

Trusting your instincts

Inspiration and evolution

#1: Toward hollow forms

#2: Natural edges

#3: Form shapes and opening sizes

#4: Surface textures

#5: Recessed openings

#6: Surface enhancements

Design elements

Inlays

Charring

Color

Closing thoughts on design

The Body

The three classic body problems

Balance and support

Tension

Muscle memory

Flexion exercises

Muscle access exercises

The hanging bar

If it hurts...don’t do it

Turning an Open Bowl with a Cut Rim

Preparing the block from a log

Mounting the block on the lathe

Rough-turning the bowl using the roughing cut

The Roughing Cut

Shaping the outside of the bowl with the slicing cut

The Slicing Cut

Flattening the base using the scraping cut

The Scraping Cut

Preparing the base for attachment to the lathe

Creating a base cut

Shaping the final exterior using the slicing cut

Finishing the exterior using the shear-scraping cut

The Shear-scraping Cut

Cutting the rim using the shear-scraping cut

Roughing-out the interior using the roughing cut

The Interior Roughing Cut

Finishing the interior surface with the interior-finishing cut

The Interior-Finishing Cut

Stage 1: Safely entering the rim

Stage 2: Finishing the interior of the bowl

Removing the nib

Measuring the depth of the bowl

Turning an Open Bowl with a Natural Edge

Preparing the material

Roughing-out the form

Shear-scraping the outside surface

Roughing-out the interior

Finishing the interior

Measuring the depth of the bowl

Turning the Exterior of a Hollow Form

Mounting the wood

Turning the log into a cylinder

Flattening the ends of the log

Creating a spherical shape

Remounting the log

Aligning the pith ends

Flattening the base

Cutting the final exterior surface

Turning the Interior of a Hollow Form

Preparing to turn the interior

Preparing your body

Preparing your lathe

Using straight tools (boring bars)

Using bent tools

Selecting tools

Organizing the interior

Areas #1 and #2

Keeping the cavity cylindrical

Keeping the interior clean

Removing the nib

Continuing with Area #1

Areas #2 and #3

Measuring wall thickness

Areas #4 and #5

Area #6

Preventing vibration

Areas #7, #8, and #9

Turning Spirit Forms

Origins

Preparing to turn a spirit form

Turning the exterior

Turning the interior

Measuring wall thickness

Turning the base

Jam Chucks & Vacuum Chucks

Jam chucks

Vacuum chucks

Commercial vacuum systems

Vacuum safety

Making jam and vacuum chucks

Multi-disc faceplate system

Kiln-dried wooden chucks

Making your own vacuum system

Chuck diameter

Centering a hollow form

Centering an open bowl form

Shaping the foot

Smoothing the transition

Cutting off the nib

Undercutting the base

Sanding

Sanding traditions

When are you done?

Where do you begin?

Developments relating to sanding

My thoughts about sanding

Scratching the scratches

Chatoyance

What happens during sanding

Cool sanding

Pressure sensitive adhesive (PSA) discs

Abranet sanding discs

PSA versus Abranet

Sanding a form

Green wood and sanding

Sanding green wood

Looking for problem spots

Finishing

Trends in finishing

Influence of other media

Historical influences

Choosing a finish

Creating a singularly expressive finish

When is an object finished?

Finishing products

Oil finishes

Applying an oil finish

Spray acrylic lacquer

Sandblasting

Bleaching

Burning and burnishing

Burnishing a charred surface

Sanding a charred surface

Drying Green Wood Vessels

Discovering the free energy of green wood

How wood dries

Mass, tension, and elasticity

Species

Parts of the tree

Drying methods and tips

The brown paper bag method

The wet shavings method

The dog food bag method

The plastic bag method

The plastic sheet method

The wood sealer method

Dealing with heat checks and cracks

Dealing with varying wall thicknesses

Alternate drying methods

The real problem with drying

Teaching

Create a safe space

Know your subject

Think like a student

Tell your own story

Teaching methods

In conclusion

Glossary

Resources

Отрывок из книги

During the past thirty years, the field of woodturning has grown immensely—in numbers and in its creative range. Today, wood-turned art resides in the finest galleries while its reputation as a craft sits on the loftiest perch. At the forefront of this creative movement was David Ellsworth, a wood-art pioneer who revolutionized woodturning and helped elevate the craft into a legitimate art form by creating thin-walled hollow vessels that were as light as eggshells.

“David Ellsworth’s investigations and innovations of technique, of material, and of concept—the channeling of ideas through the medium—have laid the foundation of the studio woodturning movement on which future craftspeople will build and broaden.”

.....

The onion burl: The second type of growth pattern is constructed somewhat like an onion, in that growth rings are arranged in a series of layers, one ring for each year of growth—just like in the trunk. This pattern is typical in white oak, yellow birch, and aspen burls. I once thought it would be fun to cut a burl in half and boil it up. If I could then separate each ring, I’d have lots of beautiful thin-walled bowls, one for each year of the burl’s growth. Never tried it.

Working with burls

.....

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