Practical Wastewater Treatment

Practical Wastewater Treatment
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The updated and expanded guide for handling industrial wastes and designing a wastewater treatment plant The revised and updated second edition of Practical Wastewater Treatment provides a hands-on guide to industrial wastewater treatment theory, practices, and issues. It offers information for the effective design of water and wastewater treatment facilities and contains material on how to handle the wide-variety of industrial wastes. The book is based on a course developed and taught by the author for the American Institute of Chemical Engineers. The author reviews the most current industrial practices and goals, describes how the water industry works, and covers the most important aspects of the industry. In addition, the book explores a wide-range of approaches for managing industrial wastes such as oil, blood, protein and more. A comprehensive resource, the text covers such basic issues as water pollution, wastewater treatment techniques, sampling and measurement, and explores the key topic of biological modeling for designing wastewater treatment plants. This important book: Offers an updated and expanded text for dealing with real-world wastewater problems Contains new chapters on: Reverse Osmosis and desalination; Skin and Membrane Filtration; and Cooling tower water treatment Presents a guide filled with helpful examples and diagrams that is ideal for both professionals and students Includes information for handling industrial wastes and designing water and wastewater treatment plants Written for civil or chemical engineers and students, Practical Wastewater Treatment offers the information and techniques needed to solve problems of wastewater treatment.

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David L. Russell. Practical Wastewater Treatment

Table of Contents

List of Tables

List of Illustrations

Guide

Pages

Practical Wastewater Treatment

Copyright

Dedication

Acknowledgments

Preface

1 Composition, Chemistry, and Regulatory Framework

1.1 Water Composition

1.2 Water Characteristics and Physical Properties

1.2.1 Solubility of Gases in Water

1.2.1.1 Nitrogen

1.2.2 Henry's Law

Example 1.1 Oxygen in Water

Example 1.2 Dissolved Air Flotation Systems

Example 1.3 Benzene Concentration

1.3 Solution Chemistry: Salts and Ions in Water

Example 1.4 Copper Chloride

1.4 Disassociation Constants for Weak Acid and Bases

1.4.1 Common Minerals Dissolved in Freshwater and Seawater

1.5 Sources of Water. 1.5.1 Groundwater

1.5.2 Groundwater Quality

1.5.3 Other Principal Contaminants in Groundwater

1.5.4 Movement of Groundwater

1.6 Analytical Methods

1.7 Laboratory Guidance

1.8 Regulatory Framework of Water Regulations. 1.8.1 What Is Quality Water?

1.8.2 Water Quality Standards

1.8.3 Water Quality Standards in the United States

1.8.4 Establishing Water Quality Standards

1.8.5 Effluent Standards and Guidance

1.8.6 Mixing Zones

1.8.7 Discharge Permits

1.8.8 US Penalty Policies – Enforcement of Permit Conditions

1.8.9 Water Quality Discharge Basics in the US

1.8.10 How Water Quality Standards Are Established

391‐3‐6‐.03 Water Use Classifications and Water Quality Standards

1.8.11 UK Water Effluent Quality Standard37

1.8.12 EU Water Quality Standards and Effluent Limits

1.8.13 Other Water Quality Requirements

1.8.13.1 US Primary and Secondary Drinking Water Standards

1.8.13.2 WHO Drinking Water Quality Guidelines

1.8.13.3 EU Drinking Water Directives

1.8.13.4 UK Drinking Water Standards

1.9 Water Use Data and Some Discharge Characteristics

1.9.1 Water Use by Municipalities

1.9.2 Agricultural Water58

1.9.3 Cooling Water

1.9.4 Boiler Water

1.9.5 Other Industrial Water Quality Requirements

1.9.5.1 Steel Industry

1.9.5.2 Paper Industry

1.9.5.3 Petrochemical Industry

1.9.5.4 Petroleum Exploration and Production Operations

Notes

2 What is Water Pollution?

2.1 Pollution Defined

2.2 Chemical Industry

2.3 Cooling Towers

2.4 Boilers

2.5 Iron and Steel Industry

2.6 Mining Industries

2.7 Fracking for Oil and Gas

2.8 Petroleum Exploration

2.9 Petroleum Refining

2.10 Agricultural and Food Processing

2.11 Crop Water Use

2.12 Vegetable and Fruit Processing

2.13 Animal Farming and Concentrated Animal Feeding Operations

2.14 Livestock and Concentrated Animal Feeding Operations

2.15 Slaughterhouse and Meat Packing and Processing Wastes

2.16 Dairy Wastes

2.17 Measuring Pollution

2.18 The Sampling Plan

2.19 Analytical Methods and the Role of the Laboratory

2.19.1 The Analytical Plan

2.19.2 The Effects of Pollution on the Environment

2.19.3 Oxygen Depletion – Biochemical Oxygen Demand

2.19.4 Oxygen Uptake in a Stream — The Oxygen Sag Equation

2.19.5 Biology of Polluted Water

2.19.6 Nitrogen

2.19.7 Phosphorus

Notes

3 Groundwater and its Treatment

3.1 Hydraulics of Groundwater

3.2 Soil Particles and Surface Areas

3.3 Well Hydraulics

3.4 Well Packing and Screens

3.5 Trenches

3.5.1 Orifices and Pipe Losses

Example

3.6 Compressible Flow

3.6.1 Calculation of Expansion Factor

3.6.2 Groundwater Hydraulics

3.7 Groundwater Treatment

Notes

4 Statistics of Measurements

4.1 Introduction to Statistical Measurements: Background

4.2 Significant Figures

4.3 Probable Error

4.4 Repeat Measurements

4.5 Net Process Measurements

4.5.1 Calibration

4.5.2 How to Measure Your Flow Accurately

4.5.2.1 Gurley Current Meter

4.6 Statistical Distributions for Environmental Events

4.6.1 Weibull Distributions

4.7 Black Swans and Data Analysis. 4.7.1 Black Swans

4.7.2 Data Analysis

4.7.3 Outliers

Notes

5 The Flow of Water and Wastewater

5.1 Statistical Basis for Error Estimation

5.2 Open Channel Hydraulics

Example 5.1

Example 5.2

Example 5.3 Free Fall Method

Solution:

5.3 Froude Number

5.4 Types of Flowmeters

5.5 Weir Plates

5.6 Alignment Errors

5.7 Samples and Sampling

5.8 Conclusion

Notes

6 Troubleshooting and Emergency Planning

6.1 Fault Tree Analysis

6.2 Reverse Fault Tree Analysis

6.2.1 Bow Tie Analysis

6.3 Analysis: The Five Whys

6.4 Regulatory Requirements

6.5 Software Solutions

6.6 Emergency Response Planning

Notes

7 Chemistry and Analyses

7.1 Aquatic Testing

7.2 Bacterial Testing

7.3 Dissolved Organic Materials – BOD, COD, and TOC

7.3.1 BOD vs ThOD

7.3.2 Chemical Oxygen Demand

7.3.3 TOC

7.4 Common Ion Species

7.4.1 Most Important Chemicals in the Water Environment

7.4.2 pH

7.4.3 Carbonate Chemistry

7.4.4 Alkalinity

7.5 Hardness

7.6 Chemical Water Softening

7.6.1 Excess Lime Process

7.7 Nitrogen

7.8 Phosphorus

7.9 Sulfur

7.10 Chlorine

7.11 Other Halogens

7.12 Metals

7.13 Solids

7.14 Organic Chemicals

Notes

8 Basic Water and Wastewater Treatment Techniques

8.1 Removal of Metals

8.2 Chromium

8.2.1 Other Chromium Reduction Reactions

8.3 Arsenic

8.4 Cadmium

8.5 Iron

8.6 Zinc

8.7 Mercury

8.8 Radium

8.9 Anions. 8.9.1 Cyanide

8.9.2 Nitrates and Nitrites

8.10 Solvents and Oils

8.11 Chlorinated Organics

8.11.1 PCBs

8.11.2 DDT

Notes

9 Biological Wastewater Treatment. 9.1 The Microbial World

9.2 Order of Treatment

9.3 Types of Organisms

9.4 Chemistry and Activated Sludge

9.5 Growth Conditions and Nitrification

9.6 Denitrification and Phosphate Removal

9.7 Biological Growth Equation

9.7.1 The Monod Equation

9.7.2 Microbial Decay

9.7.3 Effect of Temperature and pH on Rate of Reactions

9.8 Principles of Biological Treatment Systems

9.9 Activated Sludge and its Variations

9.10 Substrate Removal Definitions

9.11 Trickling Filters and Variations

9.12 Clarification for Biological Removals

9.13 Other Solids Removals

9.14 Biological Synthesis and Oxidation

9.15 Biological Treatment of Toxic Wastes

9.16 Modeling the Biological Process

9.16.1 Modeling Notes Before One Starts

9.16.2 Free Wastewater Treatment Modeling Platforms. 9.16.2.1 SSSP

9.16.2.2 STEADY

9.16.2.3 JASS

9.16.2.4 Stoat

9.16.3 Commercially Available Modeling Tools

9.16.3.1 GPSX

9.16.3.2 SUMO

9.16.3.3 SIMBA

9.16.3.4 Biowin

9.16.3.5 WEST

9.16.4 Modeling Summary

Notes

10 Anaerobic Treatment

10.1 Basic Anaerobic Processes for Wastewater

10.2 Phosphorus Removal

10.3 Basic Anaerobic Processes for Digestion and Treatment

10.4 Anaerobic Pretreatment

10.5 Upflow Anaerobic Sludge Blanket Reactors

10.6 Other Digester Configurations

10.7 Siloxane Removals

10.8 Sludge Digestion

10.9 Gas Production Emphasis

10.10 New Technologies

10.11 Sludge Treatment

10.12 Anaerobic Digester Model ADM1

10.13 Struvite and Anaerobic Processes

Notes

11 Precipitation and Sedimentation. 11.1 Theory of Sedimentation

11.2 Clarifiers and their Design

11.2.1 Bulk Velocity – Surface Loading Rate

11.2.2 Hydraulic Detention Time

11.3 Lamellas and Specialty Devices. 11.3.1 Lamellas

11.3.2 Membrane Filters

Note

12 Granular Filtration Theory and Practice

12.1 Granular Media Filtration

12.1.1 Sizing of Filters by Flow Rate

12.1.2 Uniformity Coefficient and Effective Grain Size

12.2 Filtration Hydraulics

12.3 Particle Size Removals

12.4 Backwash Hydraulics

12.4.1 Use of Air in the Backwash of Granular Filtration Systems

Notes

13 Skin Filtration. 13.1 Introduction

13.2 Microstrainers and Screens

13.3 Belt Filters

13.4 Plate and Frame Filters

13.5 Cloth vs. Paper Filters

13.6 Precoat

13.7 Head Loss Through Cloth Filters

13.8 Bag Filters

Notes

14 Membrane Filters and Reverse Osmosis. 14.1 Introduction

14.2 Design Values

14.3 Process Selection

14.3.1 Ultrafiltration Membrane Selection

14.3.2 Cellulose Acetate Membranes. Advantages

Disadvantages

14.3.3 Polysulfone Membranes. Advantages

Disadvantages

14.3.4 Polyamide Membranes. Advantages

Disadvantages

14.3.5 Polyacrylonitrile Membranes. Advantages

Disadvantages

14.3.6 Ultrafiltration Modules

Advantages

Disadvantages

Advantages

Disadvantages

Advantages

Disadvantages

Advantages

Disadvantages

Advantages

Disadvantages

14.4 Reverse Osmosis

14.5 Mass Transfer Theory

14.6 Membrane Design Software

14.7 Membrane Materials

14.8 Membrane Configurations

14.9 RO Design Considerations

14.9.1 Feedwater Supply Considerations

14.9.2 Pressure Pumping

14.9.3 Membrane Considerations

14.9.4 Post‐treatment

14.10 Design Parameters

Notes

15 Disinfection. 15.1 Introduction

15.2 Rate of Kill – Disinfection Parameters. 15.2.1 Chick's Law

Problem

Solution:

15.2.2 Harmful Organisms

15.3 Chlorine

15.3.1 Ammonia, Chlorine, and Chloramines

15.3.2 Other Types of Chlorine

15.3.3 Other Reactions with Chlorine

15.3.4 Chlorine Safety

15.3.5 Chlorine Dioxide

15.4 Ozone

15.5 Ultraviolet Light

15.5.1 LED Lighting

15.6 Other Disinfecting Compounds. 15.6.1 Potassium Permanganate

15.6.2 Hydrogen Peroxide and Ozone

15.6.3 PAA: Peracetic Acid

15.6.4 Bromine

15.6.5 Iodine

15.6.5.1 Types of Iodinators

15.6.5.2 Careful Use of Iodine

15.7 Disinfection by Ultra Filtration

Notes

16 Phosphorus and Nitrogen Removal. 16.1 General

16.2 BardenPho© Processes

16.3 Chemical Phosphorus Removal

16.4 Nitrogen Removal

16.4.1 Nitrogen Chemistry and Forms

16.4.2 Ammonia

16.4.3 Nitrate

16.4.4 Nitrification

16.4.4.1 Ammonia Stripping

16.4.4.2 Ion Exchange

16.5 Conclusions

Notes

17 Carbon Adsorption. 17.1 Introduction

17.2 The Freundlich and Langmuir Equations

17.3 Carbon Adsorption Physical Coefficients and Economics

17.4 Other Considerations. 17.4.1 Carbon Regeneration

17.4.2 The PACT™ Process

17.4.3 Wet Air Regeneration for PACT Systems

Note

18 Ion Exchange

18.1 Resins

18.2 Physical Characteristics

18.3 Chemical Structure

18.3.1 Selectivity

18.3.2 Selectivity Coefficient

18.4 Design Considerations. 18.4.1 Pretreatment

19 Dissolved Air Flotation and Techniques. 19.1 Design Basics for DAF

19.2 Operating Parameters

19.3 Theory and Design

19.4 Ranges of Data

19.5 Electroflotation

19.5.1 Electroflotation Theory and Design

19.6 Electrocoagulation

Notes

20 Coagulation, Flocculation and Chemical Treatment. 20.1 Introduction

20.2 Sols

20.3 Flocculation and Mixing

20.4 Practice

20.5 Modeling

Notes

21 Heat Transfer Processes: Boilers, Heat Exchangers and Cooling Towers

21.1 Boilers

21.2 Boiler Classifications. 21.2.1 Fire Tube Boilers

21.2.2 Water Tube Boilers

21.3 Boiler Water Quality Requirements

21.4 Cooling Towers

Notes

22 Evaluating an Existing Wastewater Treatment Plant Design using Modeling Software

22.1 Step 1: Information Gathering

22.2 Step 2: Model Selection

22.3 Step 3: Laboratory and Other Data Organization

22.3.1 Generating the Flows Without the Data

22.3.2 Getting the Hydraulics and the Tankage Correct

22.3.2.1 When You Cannot Dye‐test Your Tanks – a Procedure

22.4 Step 4: Flow Sheet Setup and Model Organization

22.5 Step 5: Model Compilation and Setup

22.5.1 Initial Values versus Derived Values

22.5.2 Integrator Settings

22.6 Step 6: Input and Output File Preparation

22.7 Step 7: Initialization of the Model Parameters and First Runs

22.7.1 What to Balance or Adjust

22.7.2 What to Key in on During Your Modeling

22.8 Step 8: Parameter Adjustments

Notes

Index

WILEY END USER LICENSE AGREEMENT

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Second Edition

David L. Russell, PE

.....

My girls: Laura Russell and Jennifer Russell

and

.....

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