Bio-Based Epoxy Polymers, Blends, and Composites

Bio-Based Epoxy Polymers, Blends, and Composites
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State-of-the-art overview on bioepoxy polymers as well as their blends and composites – covering all aspects from fundamentals to applications! Bioepoxy polymers is an emerging area and have attracted more and more attention due to their biodegradability and good thermo-mechanical performance. In recent years, research progress has been made in synthesis, processing, characterization, and applications of bioepoxy blends and composites. Bioepoxy polymers are very promising candidates to replace the traditional thermosetting nonbiodegradable polymers. Bio-Based Epoxy Polymers, Blends and Composites summaries recent research progress on bioepoxy polymers as well as their blends and composites. It covers aspects from synthesis, processing, various characterization techniques to broad spectrum of applications. It provides a correlation of physical properties with macro, micro and nanostructures of the materials. Moreover, research trends, future directions, and opportunities are also discussed. Attracts attention: Bioepoxy polymers are environmentally friendly and considered as a promising candidate to replace the traditional thermosetting nonbiodegradable polymers Highly application-oriented: Bioepoxy polymers can be used in a broad range of applications such as polymer foams, construction, aerospace, automobiles, self-healing systems One-stop reference: Covers all aspects of bioepoxy polymer, their blends and composites, such as synthesis, properties, processing, characterization and applications Broad audience: Attracts attention from both academia and industry

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Группа авторов. Bio-Based Epoxy Polymers, Blends, and Composites

Table of Contents

List of Tables

List of Illustrations

Guide

Pages

Bio-Based Epoxy Polymers, Blends, and Composites. Synthesis, Properties, Characterization, and Applications

Dedication

Preface

About the Authors

1 Synthesis of Bio‐Based Epoxy Resins

1.1 Introduction

1.2 Plant Oil Bio‐Based Epoxy Resins

1.3 Substitutes for Bisphenol A Replacement. 1.3.1 Lignin‐Based Phenols

1.3.2 Vanilin

1.3.3 Cardanol

1.3.4 Isosorbide

1.3.5 Terpene Derivatives

1.4 Bio‐Based Epoxy Curing Agents

References

2 Natural/Synthetic Fiber‐Reinforced Bioepoxy Composites

2.1 Introduction

2.2 Synthetic and Natural Fibers

2.2.1 Synthetic Fibers

2.2.1.1 Organic Synthetic Fibers

2.2.1.2 Inorganic Synthetic Fibers

2.2.2 Natural Fibers

2.2.2.1 Plant‐Based Natural Fibers

2.2.2.2 Animal‐Based Natural Fibers

2.2.2.3 Mineral‐Based Natural Fibers

2.2.3 Hybrid Fiber Product

2.3 Bioepoxy

2.3.1 Natural Oil‐Based Epoxy

2.3.2 Isosorbide‐Based Epoxy (IS‐EPO)

2.3.3 Furan‐Based Epoxy

2.3.4 Polyphenolic Epoxy (Vegetable Tannins)

2.3.5 Epoxidized Natural Rubber (ENR)

2.3.6 Lignin‐Based Epoxy

2.3.7 Rosin‐Based Epoxy

2.4 Fiber‐Reinforced Bioepoxy Composites. 2.4.1 Synthetic Fiber‐Reinforced Bioepoxy Composites

2.4.2 Natural Fiber‐Reinforced Bioepoxy Composites

2.4.3 Natural–Synthetic Hybrid Fiber‐Reinforced Bioepoxy Composites

2.5 Future Perspectives

2.6 Conclusions

Acknowledgments

References

3 Polymer Blends Based on Bioepoxy Polymers

3.1 Introduction

3.2 Plant Oils. 3.2.1 Chemical and Physical Properties of Plant Oils

3.2.2 Chemical Modification of Plant Oils

3.3 Preparation of Bioepoxy Polymer Blends with Epoxy Resins

3.3.1 Castor Oil‐Based Bioepoxy Polymer Blend

3.3.2 Soybean Oil‐Based Bioepoxy Thermoset Polymer Blend

3.3.3 Linseed Oil‐Based Bioepoxy Thermoset Polymer Blend

3.3.4 Palm Oil‐Based Bioepoxy Thermoset Polymer Blend

3.4 Application of Bioepoxy Polymer Blends. 3.4.1 Paints and Coatings

3.4.2 Adhesives

3.4.3 Aerospace Industry

3.4.4 Electric Industry

3.5 Conclusion

References

4 Cure Kinetics of Bio‐epoxy Polymers, Their Blends, and Composites

4.1 Introduction

4.2 Fundamentals of Curing Reaction Kinetics

4.2.1 Curing Kinetic Theories: Isothermal and Non‐isothermal

4.3 Curing of Bio‐thermosets. 4.3.1 Curing Agents and Curing Reactions

4.4 Curing Kinetics of Bio‐epoxies and Blends

4.4.1 Curing Kinetics of Bio‐epoxy Composites

4.5 Case Study: Non‐isothermal Kinetics of Plant Oil–Epoxy–Clay Composite

4.6 Conclusion and Future Prospective

References

5 Rheology of Bioepoxy Polymers, Their Blends, and Composites

5.1 Introduction

5.2 Rheology of Bioepoxy‐Based Polymers

5.2.1 Natural Oil‐Based Epoxies

5.2.2 Isosorbide‐Based Epoxy Resins

5.2.3 Phenolic and Polyphenolic Epoxies

5.2.4 Epoxidized Natural Rubber‐Based Epoxies

5.2.5 Epoxy Lignin Derivatives

5.2.6 Rosin‐Based Resin

5.3 Rheology of Bioepoxy‐Based Composites

5.4 Rheology of Bioepoxy‐Based Blends

5.5 Conclusions and Future Scope

References

6 Dynamical Mechanical Thermal Analysis of Bioepoxy Polymers, Their Blends, and Composites

6.1 Focus

6.2 Bioepoxies and Reinforcers

6.3 Dynamic Mechanical Analysis and Polymer Dynamics

6.4 Applications

6.5 Conclusion

References

7 Mechanical Properties of Bioepoxy Polymers, Their Blends, and Composites

7.1 Introduction

7.2 Mechanical Properties of Bioepoxy Polymers

7.2.1 Effect of Modifying Bioepoxy Chemical Structure

7.2.2 Effect of Curing Agents

7.3 Blends of Bioepoxy Resin

7.3.1 Toughening Effect of EVO‐Based Resins

7.3.2 Effect of Chemical Interaction in Epoxy Blend

7.3.3 Increasing Content Effect of EVOs in Bioepoxy Blend

7.4 Bioepoxy‐Based Composites

7.4.1 Undesirable Effect of Moisture Absorption

7.4.2 Fiber‐Reinforced Bioepoxy Composite

7.4.2.1 Natural Fiber‐Reinforced Bioepoxy Composites

7.4.2.2 Synthetic Fiber‐Reinforced Bioepoxy Composites

7.4.2.3 Hybrid Fiber‐Reinforced Bioepoxy Composites

7.4.3 Bioepoxy‐Based Nanocomposites

7.4.3.1 Nanoclay‐Reinforced Bioepoxy Composites

7.4.3.2 Cellulose Nanofiller‐Reinforced Bioepoxy Composites

7.4.4 Multiscale Bioepoxy Composites

7.5 Conclusion

7.6 Future Perspectives and Recommendations

Acknowledgment

References

8 Bio‐epoxy Polymer, Blends and Composites Derived Utilitarian Electrical, Magnetic and Optical Properties

8.1 Introduction

8.2 Significance of Bioepoxy‐Based Materials

8.3 Bioepoxy‐Derived Utilitarian Electrical, Magnetic, and Optical Properties. 8.3.1 Bioepoxy‐Based Material: Electrical and Electronic Properties

8.3.2 Bioepoxy‐Based Material: Magnetic and Optoelectronic Properties

8.4 Conclusion

References

9 Spectroscopy and Other Miscellaneous Techniques for the Characterization of Bio‐epoxy Polymers, Their Blends, and Composites

9.1 Introduction

9.2 Various Methods for Epoxy Polymer Characterization. 9.2.1 FTIR Spectroscopy

9.2.1.1 How Phase Separation Process Can Affect the IR Spectrum

9.2.2 Nuclear Magnetic Resonance (NMR) Spectroscopy

9.2.3 Differential Scanning Calorimetry (DSC)

9.2.4 Thermogravimetric Analysis (TGA)

9.3 Various Bio‐Based Epoxy Polymers, Theirs Uses, and Methods of Characterization in Review

9.3.1 Fire‐Retardant‐Based Epoxy

9.3.2 (Lignocellulosic Biomass)‐Based Epoxy Polymers

9.3.3 Furan‐Based Epoxy Resin

9.3.4 Rosin Corrosive‐Based Epoxy

9.3.5 Itaconic Corrosive‐Based Epoxy

9.3.6 Self‐mending Epoxy Resin

9.3.7 Other Epoxy Polymers

References

10 Flame Retardancy of Bioepoxy Polymers, Their Blends, and Composites

10.1 Introduction

10.2 Methods for Analyzing Flame‐Retardant Properties

10.2.1 LOI (Limiting Oxygen Index)

10.2.2 UL‐94

10.2.2.1 Horizontal Testing (UL‐94 HB)

10.2.2.2 Vertical Testing (UL‐94 V)

10.2.3 Cone Calorimeter

10.2.3.1 Configuration

10.2.3.2 Controlling Factors: Heat Flux, Thickness, and Distance Between Sample Surface and Cone Heater

10.2.4 Microscale Combustion Calorimeter

10.3 Halogen‐Free Flame‐Retardant Market

10.4 Bioepoxy Polymers with Flame‐Retardant Properties

10.4.1 Lignocellulosic Biomass‐Derived Epoxy Polymers

10.4.1.1 Eugenol

10.4.1.2 Vanillin

10.4.2 Furan

10.4.3 Tannins

10.5 Use of Fillers for Improving Flame‐Retardant Properties of Bioepoxy Polymers

10.6 Conclusion

Acknowledgment

References

11 Water Sorption and Solvent Sorption of Bio‐epoxy Polymers, Their Blends, and Composites

11.1 Introduction

11.2 Bio‐epoxy Resins

11.2.1 Soybean Oil (SO)‐Based Epoxy Resins

11.2.2 Cardanol‐Based Epoxy

11.2.3 Lignin‐Based Epoxy

11.2.4 Gallic Acid (C7H6O5)‐Based Epoxy

11.2.5 Itaconic Acid (C5H6O4)‐Based Epoxy

11.2.6 Natural Rubber (NR)‐Based Epoxy

11.2.7 Rosin‐Based Epoxy

11.2.8 Furan‐Based Epoxy

11.2.9 Hempseed Oil‐Based Epoxy

11.2.10 Eugenol (C10H12O2)‐Based Epoxy

11.3 Conclusion

References

12 Biobased Epoxy: Applications in Mendable and Reprocessable Thermosets, Pressure‐Sensitive Adhesives and Thermosetting Foams

12.1 Introduction

12.2 Mendable and Reprocessable Biobased Epoxy Polymers

12.2.1 Extrinsic Self‐healing Biobased Epoxies

12.2.2 Intrinsic Self‐healing Biobased Epoxies

12.3 Pressure‐Sensitive Adhesives (PSAs) From Biobased Epoxy Building Blocks

12.4 Biobased Epoxy Foams. 12.4.1 Syntactic Foams from Biobased Epoxy Resins

12.4.2 Thermosetting Epoxy Foams

References

Index

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Edited by

Jyotishkumar Parameswaranpillai

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Two molecules of vanillin can also be coupled through the dehydration condensation with pentaerythritol, leading to obtain the bisphenol with the specific spiro‐ring structure (Figure 1.30) [66], which can be further reacted with epichlorohydrin to give the epoxy resin.

This vanillin‐based resin exhibits very interesting properties [107]. This solid resin with an epoxy value of 0.355 mol/100 g, cross‐linked with diamine hardeners, DDM or 3,9‐bis(3‐aminopropyl)‐2,4,8,10‐tetroxaspiro(5,5)undecane, has several relaxations. The first is the β‐relaxation, caused by the micro‐Brownian motion of the aromatic methoxy group, observed from 50 to 100 °C for the spiro‐ring‐type resin systems in both mechanical and dielectric measurements. The peak height and the activation energy of this relaxation are independent of the degree of curing. The second one is the relaxation caused by the hydrogen bonding between the methoxy and the hydroxyl groups at around 0 °C [108]. This relaxation behavior is expected to have a positive effect on the damping characteristics. Moreover, the fracture toughness of the spiro‐ring‐type epoxide resin with methoxy branches is considerably greater above the temperature region of the β‐relaxation than that of the bisphenol A type resin [109].

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