Alternative Liquid Dielectrics for High Voltage Transformer Insulation Systems

Alternative Liquid Dielectrics for High Voltage Transformer Insulation Systems
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A comprehensive reference and guide on the usage of the alternative dielectric fluids for transformer insulation systems Liquid-filled transformers are one of the most important and expensive components involved in the transmission and distribution of power to industrial and domestic loads. Although petroleum-based insulating oils have been used in transformers for decades, recent environmental concerns, health and safety considerations, and various technical factors have increased the need for new alternative and biodegradable liquids. Alternative Liquid Dielectrics for High Voltage Transformer Insulation Systems is an up-to-date reference and guide on natural and synthetic ester-based biodegradable insulating liquids. Covering the operational behavior, performance analysis, and maintenance of transformers filled with biodegradable insulating liquids, this comprehensive resource helps researchers and utility engineers expand their knowledge of the benefits, challenges, and application of ester-filled transformers. In-depth chapters written by experienced researchers addresses critical topics including transformer condition monitoring, high voltage insulation testing, biodegradable insulating material processing and evaluation, and more. A unique and significant contribution to existing literature on the subject, this authoritative volume: • Covers condition monitoring, diagnostic testing, applications, maintenance, and in-service experiences • Explores current challenges and future prospects of ester-filled transformers • Discusses significant research progress and identifies the topics in need of further emphasis • Compares the differences and similarities between mineral oils and ester liquids • Includes in-depth behavioral observations and performance analysis of ester-based insulating liquids Alternative Liquid Dielectrics for High Voltage Transformer Insulation Systems: Performance Analysis and Applications is a must-have reference for utility engineers, electrical power utilities, transformer owners, manufacturers, and researchers.

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Группа авторов. Alternative Liquid Dielectrics for High Voltage Transformer Insulation Systems

Table of Contents

List of Tables

List of Illustrations

Guide

Pages

Alternative Liquid Dielectrics for High Voltage Transformer Insulation Systems. Performance Analysis and Applications

Editor Biographies

List of Contributors

Acknowledgments

Editorial

1 Liquid Insulation for Power Transformers

1.1 Background of Liquid‐Filled Transformers

1.2 Insulation System in Liquid‐Filled Transformers

1.3 Insulation Aging Phenomena in Transformers

1.4 Transformer Insulating Liquids. 1.4.1 Conventional Liquid Dielectrics

1.4.1.1 Mineral Insulating Oils

1.4.1.2 Polychlorinated Biphenyl

1.4.1.3 High‐Temperature Hydrocarbons

1.4.2 Alternative Liquid Dielectrics

1.4.2.1 Natural Ester Liquids

1.4.2.2 Vegetable Oils

1.4.2.3 Synthetic Ester Liquids

References

2 Processing and Evaluation of Natural Esters

2.1 Introduction

2.2 Significant Natural Ester Liquids

2.2.1 Soybean Oil

2.2.2 Pongamia Pinnata Oil

2.2.3 Jatropha Curcas Oil

2.2.4 Palm Oil

2.2.5 Rapeseed Oil (Canola Oil)

2.3 Processing and Pretreatment

2.3.1 Extraction of Oil

2.3.1.1 Mechanical Extraction

2.3.1.2 Chemical Extraction

2.3.2 Transesterification

2.4 Properties and Evaluation of Natural Esters

2.4.1 Electrical Properties. 2.4.1.1 AC Breakdown Voltage (ACBDV)

2.4.1.2 Dielectric Dissipation Factor (DDF)

2.4.1.2.1 Parallel Representation

2.4.1.2.2 Series Representation

2.4.1.3 Dielectric Constant

2.4.2 Chemical Properties. 2.4.2.1 Water Content

2.4.2.2 Sulphur Content

2.4.2.3 Total Acid Number (TAN)

2.4.2.4 Oxidation Stability

2.4.3 Physical Properties. 2.4.3.1 Pour Point

2.4.3.2 Flash and Fire Point

2.4.3.3 Interfacial Tension (IFT)

2.4.3.4 Thermal Conductivity

2.4.3.5 Viscosity

2.5 Degradation of Different Vegetable Oils

2.5.1 Fourier Transform Infrared Spectroscopy (FTIR)

2.5.2 Nuclear Magnetic Resonance (NMR) Study

2.6 Dissolved Gas Analysis in Natural Esters

2.6.1 Standard Gas Ratios

2.6.1.1 IEC Gas Ratios

2.6.1.2 Doernenburg Ratio Method

2.6.1.3 Rogers Ratio Method

2.6.1.4 Duval’s Triangle

2.7 Challenges in Using Natural Esters as Insulating Liquid

2.8 Conclusions and Future Scope

References

3 Compatibility of Esters with Cellulosic Insulation Materials

3.1 Introduction. 3.1.1 Types of Solid Insulation

3.1.1.1 Classification According to Manufacturing Processes

3.1.1.2 Special Types of Paper Insulation

3.1.2 Mechanisms of Paper Degradation

3.1.2.1 Processes That Cause Degradation of the Cellulosic Insulation

3.1.2.2 Degradation Products from Cellulosic Insulation

3.1.3 Effect of Paper Deterioration on Transformer Performance

3.2 Procedure of Accelerated Thermal Aging

3.2.1 IEEE Std. C57.100

3.2.2 IEC 60216

3.2.3 Accelerated Thermal Aging Conditions. 3.2.3.1 Temperature

3.2.3.2 Atmosphere

3.2.3.3 Moisture

3.2.3.4 Other Materials

3.2.3.5 Electrical Stress

3.3 Assessment of Liquid Degradation

3.3.1 Physicochemical Properties

3.3.2 Dielectric Properties

3.4 Assessment of Paper Degradation

3.4.1 Chemical Properties

3.4.1.1 Moisture Content

3.4.1.2 Degree of Polymerization

3.4.1.3 Fourier Transform Infrared Spectroscopy and X‐ray Spectroscopy

3.4.1.4 Furanic Compounds, Methanol Content, and Gases Production

3.4.2 Mechanical Properties

3.4.2.1 Tensile Strength. 3.4.2.1.1 Measurement of the Tensile Mechanical Properties of Paper Insulation

3.4.2.1.2 Limitations of the Tensile Strength as a Single Measure to Describe Mechanical Failure

3.4.2.1.3 Need for an Indirect Estimation of the Mechanical Properties of the Solid Insulation

3.4.2.2 Relationship Between Degree of Polymerization (DP) and Mechanical Properties

3.4.2.3 Scanning Electron Microscope (SEM)

3.4.2.4 Refractive Index of Cellulose Fibers (RI)

3.4.3 Dielectric Properties

3.4.3.1 Breakdown Voltage

3.4.3.2 Partial Discharges

3.4.3.3 Dielectric Loss Factor

3.4.3.4 Dielectric Permittivity

3.4.3.5 Conductivity

3.4.3.6 Polarization and Depolarization Currents

3.5 Remaining Life of Transformer Insulation

3.5.1 IEEE C57.91

3.5.2 IEC 60076‐7

3.5.3 Kinetic Approach to Modeling

3.5.3.1 Polymerization Degree

3.5.3.2 Tensile Strength

3.6 Conclusions

References

4 Degradation Assessment of Ester Liquids

4.1 Introduction

4.1.1 Types of Ester Fluids

4.1.2 Properties of Ester Fluids

4.1.2.1 Breakdown Voltage

4.1.2.2 Moisture Content

4.1.2.3 Flash Point and Fire Point

4.1.2.4 Viscosity

4.1.2.5 Oxidation Stability

4.1.2.6 Dielectric Constant and Dissipation Factor

4.1.2.7 Biodegradability

4.1.3 Fluid Maintenance and Storage Issues

4.2 Procedure of Accelerated Thermal Aging

4.2.1 ASTM D1934‐95

4.2.2 IEC 62332‐2

4.2.3 Temperature

4.2.4 Atmosphere

4.2.5 Moisture

4.3 Assessment of Liquid Degradation

4.3.1 Partial Discharge Inception Voltage

4.3.1.1 Measurement of PDIV Under AC and DC Voltage

4.3.1.2 Measurement of PDIV Under Harmonic Voltage

4.3.2 Flow Electrification

4.3.2.1 Flow Electrification Measurement Methods

4.3.2.1.1 Effect of Spinning Velocity

4.3.2.1.2 Effect of Temperature

4.3.3 Spectroscopic Studies

4.3.3.1 UV‐Visible Spectroscopy

4.3.3.2 Fluorescence Spectroscopy

4.3.4 Dielectric Response Spectroscopy

4.3.5 Physico‐Chemical Studies

4.3.5.1 Interfacial Tension

4.3.5.2 Turbidity

4.3.5.3 Viscosity

4.3.5.4 Organic Composition of Oil Using GC‐MS

4.4 Assessment of Paper Degradation

4.4.1 Surface Discharge Analysis

4.4.2 Surface Potential Measurement

4.4.3 Impedance Spectroscopy

4.4.4 Py‐GC/MS

4.4.5 Laser‐Induced Breakdown Spectroscopy

4.5 Conclusions and Future Scope

References

5 End Life Behavior of Ester Liquids in High‐Voltage Transformers

5.1 Introduction

5.2 Evolution of Colloidal and Soluble Decay Particles. 5.2.1 Perspective of Decay Particles

5.2.2 Size And Influence of Decay Particles

5.3 Colloidal Particles – Centrifugal Treatment (ASTM D1698)

5.3.1 UV Spectroscopy

5.3.2 Turbidity

5.3.3 Particle Counter

5.4 Soluble Particles – Fuller's Earth Filtration (ASTM D7150)

5.4.1 UV Spectroscopy

5.4.2 Turbidity

5.4.3 Particle Counter

5.5 Feasibility of Fuller's Earth Filtration for Ester Liquids

5.5.1 On Ratio of Fuller's Earth to Liquid

5.5.2 On Treatment Temperature

5.6 Conclusions and Future Scope

References

6 Prebreakdown and Breakdown Phenomena in Ester Dielectric Liquids

6.1 Introduction

6.2 Research Methods in Assessment of Prebreakdown Phenomena in Ester Liquids

6.2.1 Standard‐Based Approach

6.2.2 Experimental Approach

6.3 Initiation of Streamers in Dielectric Liquids

6.3.1 Influence of Tip Radius on Streamer Initiation

6.3.2 Streamer Initiation Mechanisms

6.3.3 Research Progress on Streamer Initiation in Esters vs. Mineral Oil

6.4 Streamer Propagation

6.4.1 Overview of Propagation Modes

6.4.2 Streamer Development Theories

6.4.3 Streamer Propagation and Breakdown in Esters vs. Mineral Oils

6.4.4 Influence of Nanoparticles on Prebreakdown Phenomena in Ester Liquids

6.5 Influence of Temperature on Prebreakdown Phenomena in Natural Ester Liquids

6.6 Influence of Thermal Aging on Prebreakdown Phenomena in Synthetic Ester Liquids

6.7 Conclusions and Future Scope

References

7 Miscibility and Engineering Application of a Novel Mixed Fluid

7.1 Introduction

7.2 Need and Research Progress of Mixed Insulating Liquids

7.3 Preparation Method for the New Mixed Insulating Oil. 7.3.1 Selection of the Base Oil

7.3.2 Determination of the Proportion

7.3.3 Improvement of Oxidation Stability

7.3.4 Stability Overall Performance

7.3.5 Performance of Novel Three‐Element Mixed Insulating Oil

7.4 Thermal Aging Characteristics of the New Mixed Insulation Oil–Paper Insulation and Its Delaying Thermal Aging Mechanism

7.4.1 Introduction

7.4.2 DP Values of Cellulose Paper

7.4.3 Mechanism of Delaying Thermal Aging

7.5 Mechanism of Property Enhancement of the New Mixed Insulation Oil on Power Frequency Breakdown of Oil–Paper Insulation. 7.5.1 Introduction

7.5.2 Oils Breakdown Voltage with Different Moisture Contents

7.5.3 Oils Breakdown Voltage with Different Temperatures

7.5.4 Oil Breakdown Voltage Under Combined Effects of Moisture and Temperature

7.5.5 Comparison of AC Breakdown Characteristics of Composite Insulation with Different Temperatures and Moisture Contents

7.5.6 Comparison of AC Breakdown Characteristics of Composite Insulation with Oil Gap

7.6 Enhancing Effect and Mechanism of the New Mixed Insulation Oil on Flashover Voltage of Oil–Paper Insulation. 7.6.1 Introduction

7.6.2 Surface Flashover Voltage of Oil‐Cellulose Insulation Pressboard

7.6.3 Surface Flashover Difference Analysis

7.7 Application of the New Mixed Insulation Oil: Service Experiences. 7.7.1 Introduction

7.7.2 Using the New Three‐Element Mixed Insulation Oil in 10 kV Transformer

7.7.3 Overheating and Discharge Fault Identification for Novel Three‐Element Mixed Oil‐Paper Insulation System

7.7.4 Fault‐Type Identification Model Based on Hydrogen, Ethane, and Acetylene

7.8 Conclusions and Future Scope

References

8 Natural Ester Nanosfluids as Alternate Insulating Oils for Transformers

8.1 Introduction

8.1.1 Importance of Nanofluids

8.1.2 Improvement of Natural Esters

8.1.2.1 Additives for Chemical Structure Modification

8.1.2.2 Addition of Nanoparticles

8.1.3 Commonly Used Nanoparticles

8.2 Preparation of Natural Ester Nanofluids and Stability Analysis

8.2.1 Preparation of Natural Ester Nanofluids

8.2.1.1 Different Methods of Nanofluid Preparation

8.2.1.1.1 Single‐Step Preparation Methodology

8.2.1.1.2 Two‐Step Preparation Methodology

8.2.1.1.3 Other Methods of Nanofluid Preparation

8.2.2 Stability of Natural Ester Nanofluids. 8.2.2.1 Stability of Nanofluids

8.2.2.1.1 DLVO Theory

8.2.2.2 Methods of Stability Improvement of Natural Ester Nanofluids

8.2.2.2.1 Chemical Method

Addition of Surfactant

pH Control

8.2.2.2.2 Mechanical Method

8.2.2.3 Methods of Stability Analysis of Natural Ester Nanofluids

8.2.2.3.1 Sedimentation Method

8.2.2.3.2 Dynamic Light Scattering (DLS) Method

8.2.2.3.3 UV‐Vis Spectrum Method

8.2.2.3.4 Turbidity Measurement

8.3 Properties of Natural Esters and Natural Ester Nanofluids

8.3.1 Physical Properties

8.3.2 Electrical Properties

8.3.2.1 Permittivity of Nanofluids

8.3.2.2 Partial Discharge and Breakdown Voltage in Nanofluids

8.3.2.2.1 Electron Scavenging Theory

8.3.2.2.2 Potential Well Model

8.3.2.2.3 Shallow Trap Theory

8.3.2.2.4 Hydrophilicity Theory

8.3.3 Thermal Properties

8.3.4 Aging Study of Natural Ester Nanofluids

8.3.5 Feasibility of Natural Ester Nanofluids as an Alternate Insulating Oil for Transformers

8.4 Conclusion

8.4.1 Stability Enhancement of Natural Ester Nanofluids

8.4.2 Simulation Model for Nanofluids

8.4.3 Design of Transformers Using Natural Ester Nanofluids

8.4.4 Mixed Fluids and Multiparticle Nanofluids

References

9 Dielectric Properties of Silica‐Based Synthetic Ester Nanofluid

9.1 Introduction

9.1.1 Need for Nanofluids

9.1.2 Methods of Property Enhancement of Nanofluids

9.2 Nanofluid Preparation and Characterization. 9.2.1 Nanoparticle Characterization

9.2.2 Nanofluid Preparation

9.2.3 Nanofluid Stability

9.2.3.1 Particle Size Analysis

9.2.3.2 Zeta Potential Analysis

9.2.3.3 Viscosity Measurement

9.3 Frequency Domain Dielectric Response. 9.3.1 Experimental Setup

9.3.2 Dielectric Constant

9.3.3 Dissipation Factor

9.4 Time Domain Dielectric Response. 9.4.1 Experimental Setup

9.4.2 Ion Mobility

9.4.3 Conductivity and Other Dielectric Properties

9.5 Conduction at High Electric Field. 9.5.1 Experimental Setup

9.5.2 I–U Characteristics

9.6 Corona Inception Voltage. 9.6.1 Experimental Setup

9.6.2 CIV Results and Discussion

9.6.3 Incipient Discharge Activity. 9.6.3.1 Corona Discharge Activity Under Harmonic AC Voltages

9.6.3.2 UHF Signal Energy Analysis

9.7 Conclusions and Future Scope

References

10 Behavior of Ester Liquids Under Various Operating Fault Conditions

10.1 Introduction

10.2 Dissolved Gas Analysis and Transformer Faults

10.2.1 Duval's Triangle

10.2.2 Duval's Pentagon

10.2.3 Research Progress on Various Faulty Conditions

10.3 Simulation of Various Faults in Laboratory Environment. 10.3.1 Low‐Energy Discharges (Surface Discharges)

10.3.2 Thermal Faults (Hotspot)

10.3.3 High‐Energy Discharges (Arcing)

10.4 Influence of Different Faults on the State of Liquid and Gassing Tendency

10.4.1 Effect on Gassing Tendency

10.4.2 Effect on Degradation

10.5 Conclusions and Future Scope

References

11 In‐Service Performance of Natural Esters

11.1 Introduction

11.2 Reasons Why These Utilities Chose a Natural Ester

11.3 Transformers Under Study

11.4 Summary of Research Applied to Manage These Transformers

11.5 Fluid Temperature at Rated Load

11.6 Breakdown Voltage and Water Content

11.7 Investigations into Oxidation and Handling Fluid‐Impregnated Paper

11.8 Study on Installation and Early Operation of a Power Transformer Filled with Natural Ester

11.9 Fleet Measurements

11.9.1 Dielectric Dissipation Factor, Interfacial Tension, and Acid Number

11.9.2 Water Content of Oil

11.9.3 Breakdown Voltage of Oil

11.9.4 Dissolved Gas Analysis

11.9.5 Electrical Testing of Transformers

11.10 Summary

References

Index. a

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The production of corrosive sulphur is a major problem in transformers filled with MO. However, with natural esters, this is not a problem as they are bio‐based and extracted from plant seeds. Hence, using natural esters for insulation will not cause corrosion problems in any equipment. The corrosive sulphur is not present in NEOs, hence performing corrosive tests can confirm if there are any kind of additives added to the NEOs on purchase. During the operational lifetime, corrosive sulphur may be present in the transformer oil, even after using NEOs. This may be due to improper handling of oil during filling, reaction of the conducting parts, and solid insulation with the oil [59]. Most of the sulphur compounds are in stable form, but under certain circumstances, these stable compounds can be transformed into reactive compounds. In a study, comparison is carried out among the properties of transformer filled with MO and some NEOs [60].

Total acid number (TAN) or neutralization value gives the measure of acidity in the sample. It indicates the number of milligrams of KOH required to neutralize the H+ ions present in 1 g of oil. The total acid number provides the purity of the dielectric oil. Stability toward oxidation of a liquid insulation can be analyzed by determining the neutralization value, DDF, and specific resistance. Natural esters undergo oxidation and decompose by the process of hydrolysis and generate a variety of by‐products like acids and alcohols. Some reports showed that the acid number of natural esters increased correspondingly with passing time [61]. The acidity for some of the oils ranged from 1 to 3 mg of KOH/g when stored for a period of three months [62]. According to ASTM D4625 (30 °C/50 weeks), the total acidity of Pongamia biodiesel rose up to 6 mg KOH/g. Studies have shown that Low Molecular Weight Acids (LMA) is higher than High Molecular Weight Acids (HMA) in MO, while HMA is higher than LMA in NEOs. Also, the total acid is much greater in NEO and hence the absolute quantity of LMA in a natural ester is higher than MO. This might be because that natural ester is much more polar and hence the interface between solid insulation and natural ester favors the stay of LMA in natural ester.

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