Dry Beans and Pulses Production, Processing, and Nutrition

Dry Beans and Pulses Production, Processing, and Nutrition
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Dry Beans and Pulses The second edition of the most complete and authoritative reference on dry beans production, processing, and nutrition available Since the first edition of Dry Beans and Pulses: Production, Processing, and Nutrition was published in 2012, the popularity of pulse crops as sustainable, nutritionally-rich food ingredients for alternate meat and other food products has increased significantly beyond traditional utilization. Retaining its distinctive value-chain approach to the subject, the new edition is fully revised to provide up-to-date coverage of breeding, composition, quality, nutritional profiles, postharvest and processing technologies, food safety and security, significance to human health, and more. A team of more than fifty contributors review recent research, consumer trends, new products, and food security issues in dry beans processing and value-added practices. New chapters address Hard-to-cook phenomenon and other storage-induced quality defects, quality assessment of raw and processed legumes using innovative technologies, utilization of dry beans and pulses as ingredients in diverse food products, and the production, processing, and nutritional profile of Faba beans and chickpeas and lentils. Covering both traditional and non-traditional bean classes, this comprehensive volume: Features new topics, expanded discussion, updated references, and additional figures and tables throughout Provides in-depth information on key aspects of production technologies, value-added processing, and Culinology® Examines global production and consumption, packaging and distribution, and nutrient bioavailability of bioactive compounds Highlights worldwide efforts to improve the quality and utilization of dry beans and pulses Discusses emerging trends and new applications of antioxidant properties of dry beans as functional foods Features chapters written by experts in disciplines such as crop science, horticulture, food science and technology, food biochemistry and engineering, and nutritional and environmental sciences Dry Beans and Pulses: Production, Processing, and Nutrition, Second Edition remains required reading for food scientists, nutritionists, agronomists, researchers, food processing specialists, and food security experts, food engineers and chemists involved in dry beans processing and value-added technologies.

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Группа авторов. Dry Beans and Pulses Production, Processing, and Nutrition

Table of Contents

List of Tables

List of Illustrations

Guide

Pages

Dry Beans and Pulses Production, Processing, and Nutrition. Production, Processing, and Nutrition

Contributors

Preface

1 Global Production, Trade, Processing and Nutritional Profile of Dry Beans and Other Pulses

INTRODUCTION

History and origin

PRODUCTION AND TRADE

Global production and trade

US production and trade

CONSUMPTION TRENDS OF DRY BEANS

DRY BEANS AND OTHER PULSES AS A DIVERSE FOOD RESOURCE

Traditional utilization

Value‐added processing and products

NUTRITIONAL PROFILE AND HEALTH BENEFITS

Nutritional profile

Health benefits

Beans and pulses use in weaning foods

CONSTRAINTS TO UTILIZATION OF BEANS AND OTHER PULSES

LEGUMES AND SUSTAINABILITY OF AGRICULTURAL SYSTEMS

BEANS AND OTHER PULSES IN WORLD FOOD SECURITY

Dry beans in food aid programs

SUMMARY

REFERENCES

2 Dry Bean Breeding and Production Technologies

INTRODUCTION

PRODUCTION PRACTICES AND TRENDS. Production practice

Production trends

BEAN GENETICS. Bean species

Gene pools

Wild bean germplasm

BREEDING PROCEDURES AND PRACTICES. Breeding procedures − hybridization

BREEDING METHODS

Seed multiplication

BREEDING FOR SPECIFIC TRAITS. Breeding for yield

Disease resistance

Abiotic stress tolerance

Breeding for direct harvest systems

Symbiotic nitrogen fixation (SNF)

Processing quality

Micronutrient content

Niche Markets. Organic dry beans

Slow darkening (SD) pinto beans

Heirloom beans

GENOMIC RESEARCH AND TRANSGENIC BEANS. Genomic research

Transgenic beans

FUTURE DIRECTIONS

REFERENCES

3 Physical and Physiological Characteristics and Market Classes of Common Beans

INTRODUCTION

Box 3.1. Terminology frequently used in conjunction with common beans and legumes

COMMERCIAL MARKET CLASSES OF COMMON BEANS

PHYSIOLOGY OF COMMON BEAN SEED

Structural and anatomical features of bean seed

Seed coat

Cotyledon

Embryo

CHARACTERISTICS OF SEED SIZE AND SHAPE

SEED COAT PIGMENTATION AND COLOR

USDA STANDARDS FOR COMMON BEANS AND SELECTED PULSES

SEED CERTIFICATION

SUMMARY

REFERENCES

4 Harvesting, Postharvest Handling, Distribution, and Marketing of Dry Beans

INTRODUCTION

HARVESTING AND DRY BEAN QUALITY

POSTHARVEST OPERATIONS

Conveying and transfers

Receiving, cleaning, and separation

DRY BEAN STORAGE AND HANDLING

Bean storage facilities

Bean drying and aeration

PACKAGING AND MARKET DISTRIBUTION

Packaging systems for domestic shipments. Retail polyethylene bags (1–5 pound)

Commercial polypropylene bags (100‐pound)

Bulk polyethylene totes (2000‐pound)

Domestic rail and truck transit

Packaging for overseas shipments

MARKETING OF DRY BEANS. Market channels

Marketing of organic vs. conventional dry beans

Marketing and promotion organizations

POSTHARVEST STORAGE QUALITY

Moisture content

Storage temperature and time

Off‐flavor development during transit/storage

Postharvest losses

BEAN HANDLING AND FOOD SAFETY

SUMMARY

REFERENCES

5 Hard‐to‐Cook and Other Storage‐Induced Quality Defects in Dry Beans

INTRODUCTION

POSTHARVEST STORAGE AND BEAN QUALITY

STORAGE INDUCED DEFECTS

Hard shell (HS) and hard‐to‐cook (HTC) phenomena

Mechanism of HTC development

Phenolics interactions

Lignification of middle lamella

Pectin‐cation cross‐linking

Protein‐starch interactions

Cellular integrity and ultrastructure changes

Seed discoloration

Mold development

Insect infestation

QUALITY DEFECTS IN COOKED/PROCESSED HTC BEANS

SUMMARY

REFERENCES

6 Composition of Raw and Processed Dry Beans and Other Pulses

INTRODUCTION

PROCESSING AND THE COMPOSITION OF DRY BEANS

Protein

Protein quality/PDCAAS

Carbohydrate. Starch

Dietary fiber

Minor constituents. Ash, minerals, vitamins, and lipids

Natural antioxidants

PROCESSING AND THE NUTRITIONAL QUALITY OF BEANS

Dehulling

Size reduction

Soaking

Blanching and cooking

Germination

Fermentation

Extrusion cooking

NOVEL PROCESSING METHODS AND IMPACTS ON COMPOSITION

CONCLUSION

REFERENCES

7 Hydration, Blanching and Thermal Processing of Dry Beans

INTRODUCTION

BEAN HYDRATION AND DIFFUSION PHENOMENA

Water imbibition and bean softening

Water quality and water volume

Soaking temperature

Soak water additives

Alternate/modified soak treatment

Quick‐cooking beans

BLANCHING

Blanching processes

Post‐blanch cooling and inspection

Effect of soaking/blanching on antinutrient and nutrients. Oligosaccharides

Phytohemagglutinin (PHA) or lectins

Trypsin inhibitors

Tannins and polyphenols

Phytates and phytic acid

B‐vitamins and minerals

THERMAL PROCESSING

Commercial sterility

Thermal process considerations

Thermal death time curve

Heat transfer

Heat penetration

Lethal rate

Formula Method

Kinetics

Retort/sterilizers and metal cans

Metal cans

Static retort

Agitating cookers

Continuous retorts

Hydrostatic pressure sterilizers

Innovative canning methodologies

Shaka® retort technology

Microwave‐assisted thermal sterilization (MATS)

SUMMARY

REFERENCES

8 Processing and Quality Evaluation of Canned Dry Beans

INTRODUCTION

Consumption trends

PROCESSING PROCEDURES

Cleaning and grading

Soaking, destoning, and blanching

Soaking

Destoning

Blanching

CANNED BEAN PACK STYLES

Beans in brine or sauce

Pork and beans or beans with frankfurters/wieners

Baked beans

Chili with beans or chile con carne with beans

Refried beans

Bean soups

Other canned bean products

FILLING AND CAN SIZES. Filling and closing

Cans/jars sizes

THERMAL PROCESSING

FOOD SAFETY REGULATIONS

QUALITY OF BEAN PRODUCTS. Standards of quality

Quality evaluation

Physical measurements

Visual examination

Box 8.1. Quality measurements and descriptors used for canned beans

Chemical/nutritional measurements. Proximate chemical composition

Total dietary fiber, total starch, and resistant starch

Monosaccharides and oligosaccharides

Flavor volatiles

Sensory attributes

QUALITY CHANGES DURING THERMAL PROCESSING. Starch

Oligosaccharides

Pectic substances

Vitamins and minerals

Phytochemicals

Inactivation of antinutritional factors

Proteins

Lipids

INNOVATIVE TRENDS FOR CANNED BEANS APPLICATIONS. New diverse products and healthy formulations

Innovative processing equipment/technologies. Shaka® retort system

Microwave‐assisted thermal sterilization (MATS)

Pressure‐assisted thermal sterilization (PATS)

Packaging innovations

SUMMARY

REFERENCES

9 Extrusion Processing of Dry Beans and Pulses

INTRODUCTION

Significance of extrusion in food processing

EXTRUSION TECHNOLOGY AND SYSTEMS. Extrusion‐cooking technology

System classification

Box 9.1. Extrusion applications in food, feed, and other products

Extrusion processing operation

OVERVIEW OF EXTRUDED DRY BEANS AND PULSES

Extruded dry bean/pulse products

PULSES AND OTHER PLANT‐BASED PROTEINS AS SUSTAINABLE FOOD INGREDIENTS. Plant‐based protein applications in meat substitutes

Role of extrusion in meat analog production and sustainability

High‐moisture fibration extrusion technology in meat substitute/analog production

QUALITY OF EXTRUDED DRY BEANS AND PULSES PRODUCTS. Functional properties

Nutritional and health benefits

SUMMARY

REFERENCES

10 Processing and Functional Properties of Dry Bean Flours and Fractions

INTRODUCTION

COMPOSITION AND HEALTH BENEFITS OF BEAN FLOURS. Composition of bean flours

Health benefits of bean flours

Bioactive peptides

Diabetes and inflammation

EXTRACTION PROTOCOLS FOR PROTEIN. Dry processing

Wet processing. Alkaline extraction

Acid extraction

Salt extraction

Water extraction

Ultrafiltration method

Comparison of protein extraction techniques

EXTRACTION PROTOCOLS FOR STARCH. Dry processing

Wet processing

EXTRACTION PROTOCOLS FOR DIETARY FIBER

PHYSICO‐CHEMICAL PROPERTIES OF THE MAJOR BEAN FRACTIONS. Protein. Solubility

Water absorption and fat absorption capacity

Emulsifying properties

Foaming properties

Gelation

Starch. Gelatinization properties

Swelling properties and solubility

Rheological properties

Dietary fiber. Solubility

Hydration and fat/oil retention capacity

Viscosity

FOOD APPLICATIONS − CASE STUDY, PASTA

CONCLUSION

REFERENCES

11 Optical Sensing Technologies for Nondestructive Quality Assessment in Dry Beans

INTRODUCTION

BEAN SEED TRAITS, TESTING METHODS, AND END‐USE QUALITY

MACHINE VISION TECHNOLOGY

Image acquisition

Image processing and analysis

Color for quality assessment. Color representation

Considerations for measuring color

Feature extraction and analysis

An application for assessing visual quality of canned black beans

VISIBLE AND NEAR‐INFRARED SPECTROSCOPY TECHNOLOGY

Basic principles

Instrumentation

Reflectance, transmittance, and interactance modes

Processing and analysis of spectral data

Spectral preprocessing

Analysis multivariate

Model evaluation

Bean quality evaluation using Vis‐NIR spectroscopy

Prediction of end‐use quality by Vis‐NIR. Canning quality traits of black beans

Mineral content prediction after cooking

Advantages and limitations of Vis‐NIR spectroscopy

HYPERSPECTRAL IMAGING TECHNOLOGY

Basic principles

Image acquisition and structure

Image processing and analysis

BEAN QUALITY EVALUATION USING HYPERSPECTRAL IMAGING TECHNOLOGY

End‐use quality predictions of canned beans

Prediction of cooking time of beans

Advantages and limitations of hyperspectral imaging

CONCLUSIONS

REFERENCES

12 Utilization of Dry Beans and Other Pulses as Ingredients in Diverse Food Products

INTRODUCTION

PROCESSING OF DRY BEANS AND PULSE INGREDIENTS

PROTEIN BIOAVAILABILITY AND DIGESTIBILITY

APPLICATIONS IN DIVERSE FOOD PRODUCTS

Composite mixes and doughs

Baked foods

Breads

Snack foods. Crackers, biscuits, and cookies

Dried products

Extruded snacks

Meat extenders and alternatives

Dairy products and dairy analogs

CONSUMER PREFERENCES

EMERGING TRENDS IN PULSE‐BASED PRODUCTS

Gluten free

Capsule technology

OTHER PULSES

CONCLUSIONS

ACKNOWLEDGMENTS

REFERENCES

13 Cowpea Composition, Processing, and Products

INTRODUCTION

COMPOSITION OF COWPEAS

Proteins and amino acids

Protein classification

Carbohydrates

Lipids

Vitamins and minerals

Functional bioactive compounds and antinutrients

COWPEA PROCESSING AND NUTRITIONAL AND SENSORY QUALITY

Whole seed processing − traditional

Soaking, boiling, and steaming

Germination and fermentation

Cowpea‐based ingredients

Whole and decorticated flours

Milled/air‐classified fractions

Protein concentrates and isolates

Extruded products

Resistant starch

Foods made from cowpeas

Akara

Moin‐moin and other dishes

Baking‐composite flours

Weaning foods

BIOFORTIFICATION OF COWPEAS. Prevention strategies for micronutrient deficiency

Case studies for iron and zinc cowpeas

Bioavailability of Fe and Zn in biofortified cowpeas: effects of antinutrients

Fe and Zn retention in biofortified cowpea during processing

CONCLUSIONS AND FUTURE OUTLOOK

SUMMARY

REFERENCES

14 Faba (Broad) Bean Production, Processing, and Nutritional Profile

INTRODUCTION

PRODUCTION PRACTICES AND HARVESTING

GLOBAL PRODUCTION AND TRADE

COMPOSITION AND NUTRITIONAL PROFILE

Protein

Carbohydrates

Dietary fiber

Starch

Minerals and vitamins

Bioactive compounds

Antinutrients

Favism

PROCESSING METHODS

Dehulling

Soaking

Traditional cooking and consumption

Cooking and autoclaving

Extrusion

Roasting

Germination

Alternative and emerging treatment methods

FABA BEAN PRODUCTS

Pasta

Spaghetti

Bread

Tofu and yogurt

Other products

ROLE IN ECOSYSTEM AND ENVIRONMENTAL SUSTAINABILITY

SUMMARY

REFERENCES

15 Production, Processing, and Nutritional Profile of Chickpeas and Lentils

INTRODUCTION

CHICKPEA

Global production and trade

Cultivation and field practices

Harvesting, storage, and handling

Nutritional and chemical composition

Chickpea processing and products

Chickpea flour and protein/starch fractions/isolates

Hummus

Roasted chickpeas

Canned chickpeas

Other chickpea‐based products

LENTIL

Global production and trade

Cultivation and field practices

Composition and nutritional profile

Lentil processing and products

Lentil flour and protein/starch fractions/isolates

Lentil‐based products

INNOVATIVE PROCESSING OF CHICKPEAS AND LENTILS

SUMMARY

REFERENCES

16 Processing and Utilization of Dry Beans and Pulses in Africa

INTRODUCTION

DRY BEANS AND PULSES PRODUCTION AND UTILIZATION TRENDS. Production trends

Consumption trends and constraints

BEAN AND PULSE PROCESSING

Traditional processed bean products

Bean‐processing technologies

Cleaning

Soaking

Dehulling or decortication

Dry and wet milling

Roasting

Frying

Puffing and steaming

Germination and fermentation

Agglomeration

Canning

RECENT DEVELOPMENTS IN BEAN PRODUCTION. Iron biofortification

Climate‐smart traditional beans

Bambara groundnuts (Vigna subterranea)

Tepary bean (Phaseolus acutifolius)

Morama bean (Tylosema esculentum)

Mogose (Bauhinia petersiana)

FUTURE RESEARCH NEEDS

REFERENCES

17 Processing and Nutritional Profile of Mung Bean, Black Gram, Pigeon Pea, Lupin, Moth Bean, and Indian Vetch

INTRODUCTION

Box 17.1.Nutritional and health benefits of pulses

MUNG BEAN

Cultivation and production

Composition and nutritional profile

Processing

BLACK GRAM (MASH OR URD)

Cultivation and production

Composition and nutritional value

Processing

PIGEON PEA

Cultivation, production, and postharvest handling

Composition and nutritional quality

Processing

LUPIN

Cultivation, production, and postharvest handling

Composition and nutritional quality

Processing

MOTH BEAN

Cultivation, production, and postharvest handling

Composition and nutritional quality

Processing

INDIAN VETCH

SUMMARY

REFERENCES

18 A Culinology® Perspective of Dry Beans and Other Pulses

INTRODUCTION

EARLY EVIDENCE OF LEGUME CONSUMPTION

REGIONAL BEAN CUISINES OF THE UNITED STATES

Southern USA

Creole and Cajun cuisine

Low Country Cousine

Appalachian cuisine

Southwestern USA

Midwestern USA

Northeastern USA

Northwestern USA

WORLDWIDE BEAN AND PULSE CUISINES

Mediterranean

Latin America and the Caribbean

Asia

PREPARATION METHODS

CURRENT FOOD MANUFACTURING AND RETAIL TRENDS

Bean and pulse‐based pasta and rice blends

Plant‐based meats

Bean and pulse‐based snacks

CURRENT FOODSERVICE AND RESTAURANT TRENDS

CONCLUSION

REFERENCES

19 Nutrition and Human Health Benefits of Dry Beans and Other Pulses

INTRODUCTION: LEGUMES’ POTENTIAL TO MITIGATE CHRONIC DISEASE AND PROMOTE PUBLIC HEALTH

HEALTHFUL COMPONENTS IN PULSES

PULSE CONSUMPTION AND WELL‐BEING: HEALTH PROMOTION AND DISEASE MITIGATION

Cancer and aging

Breast cancer

Colorectal cancer

Prostate cancer

Cardiovascular disease

Diabetes mellitus

Gut health

Obesity and overweight

CONCLUSION − THE ROLE OF PULSES IN DIETARY PATTERN

ACKNOWLEDGMENTS

REFERENCES

20 Health Implications and Nutrient Bioavailability of Bioactive Compounds in Dry Beans and Other Pulses

INTRODUCTION

BIOACTIVE COMPOUND OR ANTINUTRIENT?

HEALTH IMPLICATIONS. Oligosaccharides

Polyphenols

Phytic acid/phytate

Proteins and peptides

Lectins

Enzyme inhibitors

Allergens

Bioactive peptides

Saponins

CONCLUSIONS

ACKNOWLEDGMENTS

REFERENCES

21 A Systems Perspective of the Role of Dry Beans and Pulses in the Future of Global Food Security: Opportunities and Challenges

INTRODUCTION

Opportunities

Challenges

GLOBAL FOOD SECURITY AND PULSES. Global food security

Availability: production, storage, and trade

Access

Utilization

Stability

NUTRITION SECURITY. Global situation

Role of legumes in nutrition security

CURRENT STATE OF LEGUMES

THE FUTURE OF LEGUMES. Global food challenge

World population growth

More‐efficient land use

Improved yields

Decreased postharvest loss

Urbanization

Climate change

Change campaigns

CONCLUSION: A SHIFT TOWARD LEGUMES IN GLOBAL DIETS

ACKNOWLEDGEMENT

REFERENCES

Index

WILEY END USER LICENSE AGREEMENT

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Second Edition

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Tasleem Zafar Department of Food Science & Nutrition College of Life Sciences, Kuwait University Safat, Kuwait.

Perera et al. (2020) further reported that although research has shown that regular consumption of legumes can prevent obesity, metabolic syndrome, cardiovascular diseases, and colorectal cancer, regular legume consumption in the US is so low that such levels of consumption were unlikely to confer any nutritional and health benefits. These authors indicated that a limited knowledge about ways to conveniently incorporate legumes into the diet may constraint consumers from eating recommended amounts of legumes to fully realize their nutritional and health benefits.

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