Mutagenic Impurities

Mutagenic Impurities
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Learn to implement effective control measures for mutagenic impurities in pharmaceutical development  In  Mutagenic Impurities: Strategies for Identification and Control , distinguished chemist Andrew Teasdale delivers a thorough examination of mutagenic impurities and their impact on the pharmaceutical industry. The book incorporates the adoption of the ICH M7 guideline and focuses on mutagenic impurities from both a toxicological and analytical perspective.  The editor has created a primary reference for any professional or student studying or working with mutagenic impurities and offers readers a definitive narrative of applicable guidelines and practical, tested solutions. It demonstrates the development of effective control measures, including chapters on the purge tool for risk assessment.  The book incorporates a discussion of N-Nitrosamines which was arguably the largest mutagenic impurity issue ever faced by the pharmaceutical industry, resulting in the recall of Zantac and similar drugs resulting from N-Nitrosamine contamination.  Readers will also benefit from the inclusion of:  A thorough introduction to the development of regulatory guidelines for mutagenic and genotoxic impurities, including a historical perspective on the development of the EMEA guidelines and the ICH M7 guideline An exploration of in silico assessment of mutagenicity, including use of structure activity relationship evaluation as a tool in the evaluation of the genotoxic potential of impurities A discussion of a toxicological perspective on mutagenic impurities, including the assessment of mutagenicity and examining the mutagenic and carcinogenic potential of common synthetic reagents Perfect for chemists, analysts, and regulatory professionals,  Mutagenic Impurities: Strategies for Identification and Control  will also earn a place in the libraries of toxicologists and clinical safety scientists seeking a one-stop reference on the subject of mutagenic impurity identification and control.

Оглавление

Группа авторов. Mutagenic Impurities

Table of Contents

List of Tables

List of Illustrations

Guide

Pages

Mutagenic Impurities. Strategies for Identification and Control

Preface

1. Historical Perspective on the Development of the EMEA Guideline and Subsequent ICH M7 Guideline. 1.1 Introduction

1.1.1 CPMP – Position Paper on the Limits of Genotoxic Impurities –2002. 1.1.1.1 Scope/Introduction

1.1.1.2 Toxicological Background

1.1.1.3 Pharmaceutical (Quality) Assessment

1.1.1.4 Toxicological Assessment

1.1.2 Guideline on the Limits of Genotoxic Impurities – Draft June 2004

1.1.3 PhRMA (Mueller) White Paper

1.1.4 Finalized EMA Guideline on the Limits of Genotoxic Impurities – June 2006

1.1.4.1 Issues Associated with Implementation

1.1.4.1.1 The Relevance of the TTC Concept for Short Durational Exposure

1.1.4.1.2 Application to Existing Products

1.1.4.1.3 Standards Required of Investigational Products

1.1.4.1.4 Circumstances that Support Modification of the TTC Limit

1.1.4.1.5 Control Requirements When Multiple GIs May Be Present

1.1.4.1.6 Application to New Marketing Authorisation Approval (MAA) Applications Relating to Existing Products

1.1.4.2 Control Expectations for Excipients

1.1.4.3 Control Expectations for Natural/Herbal Products

1.1.4.4 Identification of Potential Impurities

1.1.4.5 The Principle of Avoidance

1.1.4.6 The ALARP Principle

1.1.4.7 Overall

1.1.5 SWP Q&A Document

1.1.5.1 The Application of the Guideline in the Investigational Phase and Acceptable Limits for GIs Where Applied to Studies of Limited Duration

1.1.5.2 Application of the Guideline to Existing Products

1.1.5.3 Avoidance and ALARP

1.1.5.4 ICH Identification Threshold and its Relation to MI Assessment

1.1.6 FDA Draft Guideline

1.1.7 Other Relevant Guidance

1.1.7.1 Excipients

1.1.8 Herbals

1.1.9 ICH S9

1.1.10 Conclusions

References

Notes

2. ICH M7 – Assessment and Control of DNA Reactive (Mutagenic) Impurities in Pharmaceuticals to Limit Potential Carcinogenic Risk. 2.1 Introduction

2.2 ICH M7

2.2.1 Introduction

2.2.2 Scope

2.2.2.1 Established Products

2.2.2.2 Anticancer Treatments

2.2.2.3 Nature of Therapeutic Agent/Excipients

2.2.3 General Principles

2.2.4 Considerations for Marketed Products

2.2.4.1 Post‐approval Changes to Drug Substance, Chemistry, and Manufacturing Controls

2.2.4.2 Post‐approval Changes to Drug Product Chemistry, Manufacturing, and Controls

2.2.4.3 Changes to the Clinical Use of Drug Products

2.2.5 Other Considerations for Marketed Products

2.2.6 Drug Substance and Drug Product Impurity Assessment

2.2.6.1 Synthetic Impurities

2.2.6.2 Degradation Products

2.2.7 Hazard Assessment

2.2.8 Risk Characterization

2.2.8.1 Acceptable Intakes Based on Compound‐specific Risk Assessments. 2.2.8.1.1 Mutagenic Impurities with Positive Carcinogenicity Data (Class 1)

2.2.8.2 Acceptable Intakes for Class 2 and Class 3 Compounds

2.2.8.3 Multiple Impurities

2.2.8.4 Exceptions and Flexibility in Approaches

2.2.9 Control Strategy

2.2.9.1 Considerations for Control Approaches

2.2.9.2 Considerations for Periodic Testing

2.2.9.3 Control of Degradation Products

2.2.10 Lifecycle Management

2.2.11 Documentation

2.2.11.1 Clinical Trail Applications

2.2.11.2 Common Technical Document (Marketing Application)

2.2.12 Other Aspects. 2.2.12.1 Relationship Between ICH M7 and ICH Q3A

2.3 Conclusions

2.4 Commentary on ICH M7 Questions and Answers

2.4.1 Section 1 – Introduction

2.4.1.1 Question 1.1

2.4.1.2 Question 1.2

2.4.1.3 Question 1.3

2.4.1.4 Question 1.4

2.4.2 Section 2 – Scope

2.4.2.1 Question 2.1

2.4.3 Section 3 – General Principles

2.4.3.1 Question 3.1

2.4.3.2 Question 3.2

2.4.4 Section 4 – Considerations for Marketed Products

2.4.4.1 Question 4.1

2.4.5 Section 5 – Drug Substance and Drug Product Impurity Assessment

2.4.6 Section 6 – Hazard Assessment Elements

2.4.6.1 Question 6.1

2.4.6.2 Question 6.2

2.4.6.3 Question 6.3

2.4.6.4 Question 6.4

2.4.7 Section 7 – Risk Characterization

2.4.7.1 Question 7.1

2.4.7.2 Question 7.2

2.4.7.3 Question 7.3

2.4.7.4 Question 7.4

2.4.7.5 Question 7.5

2.4.7.5.1 Section 8 – Control

2.4.8 Section 9 – Documentation

References

3. Control Strategies for Mutagenic Impurities. 3.1 Introduction

3.2 Assessment Process. 3.2.1 General

3.2.2 Step 1 – Evaluation of Drug Substance and Drug Product Processes for Sources of Potentially Mutagenic Impurities

3.2.3 Step 2 – Structural Assessment

3.2.4 Step 3 – Classification

3.2.5 Step 4 – Assessment of Risk of Potential Carryover of Impurities

3.2.6 Overall Quantification of Risk

3.2.6.1 Predicted Purge Factor

3.2.6.2 Required Purge Factor

3.2.6.3 Purge Ratio

3.2.6.4 High Predicted Purge

3.2.6.5 Moderate Predicted Purge

3.2.6.6 Low Predicted Purge

3.2.6.7 ICH M7 Control Option 1, 2, or 3

3.2.6.8 Step 5 – Further Evaluation

3.2.6.9 Safety Testing

3.2.7 Quantification of Level Present

3.3 Step 6 – Overall Risk Assessment

3.4 Further Evaluation of Risk – Purge (Spiking) Studies

3.5 Conclusion

3.6 Case Studies. 3.6.1 Case Study 1 – GW641597X

3.6.1.1 Ethyl Bromoisobutyrate 2

3.6.1.2 Hydroxylamine

3.6.1.3 Alkyl Chloride 8

3.6.1.4 Additional Evidence for the Purging of Ethyl Bromoisobutyrate and Alkyl Chloride 8

cssStyle="font-weight:bold;font-style:italic;" 3.6.1.4.1 Including “Measured” Purge into the Purge Rationale for Ethyl Bromoisobutyrate 2

cssStyle="font-weight:bold;font-style:italic;" 3.6.1.4.2 Inclusion of “Measured” Purge into the Purge Rationale for Alkyl Chloride 8

3.6.2 Proposed ICH M7‐aligned Potential Mutagenic Control Regulatory Discussion

3.6.3 Case Study 2 – Candesartan

References

Notes

4. Use of Structure–Activity Relationship (SAR) Evaluation as a Critical Tool in the Evaluation of the Genotoxic Potential of Impurities. 4.1 Introduction

4.2 (Q)SAR Assessment. 4.2.1 Looking‐up Experimental Data

4.2.2 (Q)SAR Methodologies. 4.2.2.1 Overview

4.2.2.2 OECD Validation Principles

4.2.3 Expert Rule‐Based Methodology

4.2.4 Statistical‐Based Methodology

4.2.5 Applying (Q)SAR Models

4.2.6 Expert Review. 4.2.6.1 Overview

4.2.6.1.1 Looking at Chemical Analog(s)

4.2.6.2 Refuting a Statistical‐Based Prediction

4.2.6.3 Mechanistic Assessment

4.2.6.4 Assessing Lack of Chemical Reactivity

4.2.6.4.1 Applying a Third Model

4.2.6.4.2 Assessing the Strength of a Single Prediction

4.2.7 Class Assignment. 4.2.7.1 Overview

4.2.7.1.1 Clear Negative Assessment

4.2.7.1.2 Clear Positive Assessment

4.2.7.1.3 Conflicting Predictions

4.2.7.1.4 Handling Indeterminate predictions

4.2.7.1.5 Handling Out‐of‐Domain Results

4.2.8 Documentation

4.3 Discussion

4.4 Conclusions

Acknowledgments

References

5. Evolution of Quantitative Structure–Activity Relationships ((Q)SAR) for Mutagenicity. 5.1 Introduction

5.2 Pre ICH M7 Guideline

5.3 Post ICH M7. 5.3.1 Evolution of (Q)SAR Platforms

5.3.2 Robust Negative In Silico (Q)SAR Predictions

5.3.3 Development of Composite (Q)SAR Models

5.3.4 Expansion of Training Data Sets to Enhance the Predictive Power of (Q)SAR Tools

5.3.5 Focused Data Sharing Initiatives on Specific Chemical Classes

5.3.5.1 Understanding In Vitro Mechanisms Leading to Mutagenicity

5.3.5.2 Shared Data, Shared Progress. 5.3.5.2.1 Boronic Acids

5.3.5.2.2 Primary Aromatic Amines (PAAs)

5.3.6 Novel Data Mining Approaches. 5.3.6.1 Case Study: Primary Aromatic Amines (PAAs)

5.3.6.2 Case Study: Aromatic N‐oxides

5.4 Expert Knowledge

5.5 Future Direction

References

Note

6 Toxicity Testing to Understand the Mutagenicity of Pharmaceutical Impurities. 6.1 Introduction

6.2 In Vitro Genotoxicity Tests. 6.2.1 Background

6.2.2 Bacterial Reverse Mutation or “Ames” Test

6.2.3 Modifications to the Standard Ames Test

6.2.3.1 Six‐well Ames Assay

6.2.4 Test Strategy

6.3 In Vivo Mutation Assays

6.3.1 In Vivo Pig‐a Gene Mutation Assay

6.3.2 Rodent Micronucleus Test

6.3.3 Rodent “Comet” Assay

6.3.4 Transgenic Rodent (TGR) Mutation Assay

6.4 Conclusions

Glossary

References

7 Compound‐ and Class‐Specific Limits for Common Impurities in Pharmaceuticals. 7.1 Introduction

7.2 Monograph Development

7.2.1 Exposure to the General Population

7.2.2 Mutagenicity/Genotoxicity

7.2.3 Noncarcinogenic Effects

7.2.4 Carcinogenic Effects

7.2.5 Mode of Action (MOA) and Assessment of Human Relevance

7.2.6 Toxicokinetics

7.2.7 Regulatory/Published Limits

7.3 Derivation of the Compound‐specific Limit

7.3.1 PoD Selection

7.3.2 Limited Data Sets

7.3.3 PDE Development

7.3.4 AI Development

7.3.5 Class‐specific Limit

7.3.6 Less than Lifetime (LTL) AIs

7.4 Examples of Published Compound‐specific Limits

7.4.1 Mutagenic Carcinogens

7.4.2 Nonmutagenic Carcinogens

7.4.3 Mutagenic Noncarcinogens

7.4.4 Nonmutagenic Compounds

7.4.5 Mutagenic In vitro but not In vivo

7.4.6 Route of Administration‐specific Limits

7.5 Class‐specific Limits. 7.5.1 Alkyl Chlorides

7.5.2 Alkyl Bromides

7.5.3 N‐Nitrosamines

7.5.3.1 Regulatory Limits for N‐Nitrosamines

7.5.3.2 Additional Proposed Limits for N‐Nitrosamines

7.5.3.3 N‐Nitrosamine Exposure in the General Population

7.5.3.4 Developing a Class‐specific Limit for N‐Nitrosamines

7.5.4 Arylboronic Acids and Esters

7.6 EMS Case Study and Updated Toxicity Analysis

7.6.1 Potential for Human Exposure

7.6.2 Mutagenicity/Genotoxicity

7.6.3 Noncarcinogenic Effects

7.6.4 Carcinogenicity

7.6.5 Regulatory and/or Published Limits

7.6.6 Permitted Daily Exposure

7.7 Extractables and Leachables

7.8 Lhasa AI/PDE Database for Impurities

7.9 Conclusions and Future Directions

7.10 Acknowledgments

References

8 Genotoxic Threshold Mechanisms and Points of Departure. 8.1 Introduction to Genotoxic Dose Responses

8.1.1 The Linear Default Position for Genotoxic Carcinogens

8.1.2 Theoretical Evidence for Rejecting the Linear Approach

8.1.3 In Vitro Experimental Evidence for Threshold Mechanism

8.1.4 In Vivo Evidence for Genotoxic Thresholds

8.2 Threshold Mechanisms

8.2.1 Statistical Assessment of Dose Response Data Sets

8.2.2 Extrapolation from One Chemical to Another

8.2.3 Extrapolation of Threshold Mechanisms and PoDs to Populations

8.3 Conclusions

References

9 Mutagenic Impurities – Assessment of Fate and Control Options. 9.1 Introduction/Background

9.2 Reactivity

9.2.1 Reactivity Classification

9.3 Solubility – Isolated Stages

9.4 Recrystallization

9.4.1 Solubility – Liquid/Liquid Partitioning

9.5 Volatility

9.6 Chromatography

9.7 Other Techniques

9.7.1 Activated Charcoal

9.7.2 Scavenger Resins

9.8 Overall Quantification of Risk

9.9 Alignment to ICH M7 – Control Options

9.10 Control Option Selection

9.10.1 Predicted Purge Factor

9.10.2 Required Purge Factor

9.10.3 Purge Ratio

9.10.4 High Predicted Purge

9.10.5 Moderate Predicted Purge

9.10.6 Low Predicted Purge

9.10.7 ICH M7 Control Option 1, 2, or 3

9.10.8 Representative Data to be Supplied in Regulatory Submission Under an ICH M7 Control Strategy

9.10.9 Summary of PMI Purging Across the Synthetic Route

9.10.10 Details of Individual Impurity Purging Through the Subsequent Downstream Chemistry

9.10.11 Development of a Knowledge Base Expert In Silico System

9.10.12 Experimental Work to Assess Reactivity

9.11 Utilizing Mirabilis for a Purge Calculation

9.11.1 Utility of In Silico Predictions

9.11.1.1 Case Study – Camicinal [38]

References

Notes

10 N ‐Nitrosamines. 10.1 Background

10.2 Generation of N‐Nitrosamines

10.3 Article 31

10.4 Further Issues – Cross Contamination and Ranitidine

10.4.1 Article 5(3) and Associated Q&A Document

10.5 How to Assess the Risk Posed in Pharmaceuticals

10.5.1 Drug Substance

10.5.1.1 Where do Nitrites Come Within Drug Substance Come From?

10.5.1.2 What Other Sources Are There? 10.5.1.2.1 Nitrite in Water, NOx in Nitrogen

10.5.1.3 Other Factors Associated with Drug Substance Synthesis. 10.5.1.3.1 Extrinsic Contamination

10.5.2 Process to Assess Drug Substance‐Related Risk

10.5.3 Drug Product‐Related Risk. 10.5.3.1 Related Risks of Contamination and Formation in Drug Products

Equation 10.1

10.5.4 Container Closure Systems

10.5.5 Elastomeric Components

10.5.6 Nitrosamine Impurities in Biologics

10.5.6.1. Active Substance

10.5.6.2. The Water Used in Formulation Is Depleted in Nitrosating Agents

10.5.6.3. Bioconjugated or Chemically Modified Products

10.5.6.4. Excipients

10.6 Regulatory Guidance Pursuant to N‐Nitrosamines and its Implications

10.6.1 Article 31 Process and Outcomes. 10.6.1.1 Article 31 Request

10.6.2 Sartans Lessons Learnt Report

10.6.2.1 Reflection on the Initial Section of the EMA Report

10.6.3 Article 5(3) Report

10.6.3.1 Quality. 10.6.3.1.1 Root Causes for the Presence of N‐Nitrosamines and Proposed Measures to Mitigate Them

10.6.3.2 Consideration for Analytical Method Development to Identify and Quantify N‐Nitrosamines in Drug Substances and Medicinal Products. Key Points:

10.6.3.3 Safety. 10.6.3.3.1 Considerations for Calculating Risk for Exposed Patients in Case of Detection of N ‐Nitrosamines in Medicinal Product(s)

10.6.3.3.2 N‐Nitrosamine Carcinogenicity in Animals

10.6.3.3.3 Use of in vitro Mutagenicity Data for Carcinogenicity Potency Ranking of N ‐Nitrosamines

Chronology

10.6.3.4 Conclusions

10.6.4 EMA Question and Answer Document [6]

10.6.4.1 Further Revision of the EMA Question and Answer Document

10.6.5 FDA Guideline

10.6.5.1 Introduction and Background

10.6.5.2 Recommendations

10.6.5.3 Acceptable Intakes (section III.A)

10.6.5.4 Quality/Chemistry and Controls. 10.6.5.4.1 Section III (B) Recommendations to API Manufacturers

10.6.5.4.2 Recommendation for Drug Product Manufacturers

10.7 Way Forward

Acknowledgments

References

11. Conditions Potentially Leading to the Formation of Mutagenic Impurities

11.1 Problematic Reagent Combinations per Structural Alert

11.1.1 N‐Nitroso Compounds (COC) 11.1.1.1 Amines and Nitrosating Agents [10]

11.1.1.2 Amine Derivatives and Nitrosating Agents

11.1.1.3 Other

11.1.2 Alkyl‐azoxy Compounds (COC) 11.1.2.1 Reduction [52–54]

11.1.2.2 Oxidation

11.1.2.3 Others

11.1.3 Other N‐O Compounds. 11.1.3.1 Reduction of Nitro Groups

11.1.3.2 Oxidation of Amines and Hydroxylamines

11.1.4 Nitration

11.1.5 Other N‐N Compounds [59, 60]

11.1.6 Aflatoxin‐like Compounds [62] (COC)

11.1.7 Dioxin‐like Compounds (Including Polychlorinated Biphenyls = PCBs) [63]

11.1.8 Alkyl and Acyl Halides. 11.1.8.1 ROH + HCl → RCl + H2O

11.1.8.2 Ether Opening with Halides

11.1.9 Methyl Sulfoxides and Pummerer Rearrangement

11.1.10 Acyl Chlorides Formation [82]

11.1.11 Halogenation of Unsaturated Compounds

11.1.12 Ammonium Salts (Hofmann Elimination)

11.1.12.1 Alkyl Sulfonates [90]

11.1.13 Epoxides and Aziridines [95–97]

11.2 Miscellaneous. 11.2.1 B and P Based Compounds

11.2.2 Formation of N‐Methylol

11.2.3 Acetamide

11.2.4 Quinones and Quinone Derivatives

11.2.5 Anilines [100]

11.2.6 Michael Acceptors

11.2.7 Others

11.3 Mechanism and Processing Factors Affecting the Formation of N‐nitrosamines. 11.3.1 Introduction

11.3.2 Mechanisms of Amine Nitrosation. 11.3.2.1 Nitrosation of Secondary Amines

11.3.2.2 Aqueous Nitrosation

11.3.2.3 Nitrosation in Organic Solvents

11.3.3 Nitrosation of Tertiary Amines

11.3.3.1 Nitrosation of Quaternary Amines

11.3.3.2 Nitrosation of Amine Oxides

11.3.4 Sources of Nitrosating Agents

11.3.4.1 Process Water

11.3.4.2 Nitric Acid

11.3.4.3 Atmospheric Sources

11.3.4.4 Excipients Used in Drug Product Manufacture

11.3.4.5 Nitrocellulose

11.3.4.6 Nitrosating Agent Scavengers

11.3.4.7 Removal of Nitrosamines

11.4 Formation, Fate, and Purge of Impurities Arising from the Hydrogenation of Nitroarenes to Anilines

11.4.1 Primary Reaction Mechanism

11.4.2 Mass and Heat Transfer Effects

11.4.3 Condensation Chemistry

11.4.4 Factors Affecting Aryl Hydroxylamine Accumulation

11.4.5 Aryl Hydroxylamine Control. 11.4.5.1 Use of Cocatalysts

11.4.5.2 Physical Adsorption

11.4.5.3 Kinetic Understanding Around Formation and Consumption

11.4.5.4 Holistic Control of Impurity Profile

11.4.6 Controlling Residual Nitroarene

11.4.7 Specific Considerations of Alkyl Nitro Reductions

11.4.8 Closing Comments on Hydrogenation of Nitroarenes to Anilines

11.5 Mechanism and Processing Parameters Affecting the Formation of Sulfonate Esters – Summary of the PQRI Studies. 11.5.1 Introduction

11.5.2 Reaction Mechanism

11.5.3 Experimental Results. 11.5.3.1 Experimental Results from Study of the Ethyl Methanesulfonate (EMS) System. 11.5.3.1.1 EMS Formation – Effect of Temperature

11.5.3.1.2 EMS Formation – Effect of Water

11.5.3.1.3 EMS Formation – The Impact of the Presence of Base

11.5.3.2 Other Methanesulfonic Acid Systems. 11.5.3.2.1 Experimental Results from Study of the MMS System

11.5.3.3 Experimental Results from Study of the Isopropyl Methanesulfonate (IMS) System

11.5.4 Experimental Results from Study of Toluenesulfonic (Tosic) Acid Systems

11.5.4.1 Experimental Results from Study of the Ethyl Tosylate (ETS) System

11.5.4.2 Kinetic Modeling

11.5.4.3 Key Learnings and Their Implications for Process Design

11.5.4.4 Processing Rules

11.5.5 What About Viracept™?

11.5.6 What About Other Sources of Sulfonate Esters?

11.5.7 Potential for Ester Formation in the Solid Phase

11.5.8 Conclusions

References

Notes

12. Strategic Approaches to the Chromatographic Analysis of Mutagenic Impurities. 12.1 Introduction

12.2 Method Development and Validation

12.3 Analytical Equipment for Mutagenic Impurity Analysis

12.4 Alkyl Halides and Aryl Halides. 12.4.1 Method Selection

12.4.2 Typical Conditions Used for Alkyl‐ and Aryl Halide Analysis by SHS‐GC‐MS and SPME‐GC‐MS

12.4.2.1 Sample Preparation

12.4.2.2 GC‐MS Parameters

12.4.3 Typical Results Obtained for Alkyl‐ and Aryl Halide Analysis by SHS‐GC‐MS and SPME‐GC‐MS

12.5 Sulfonates. 12.5.1 Method Selection

12.5.2 Typical Conditions Used for Sulfonate Analysis by Derivatization SHS‐GC‐MS

12.5.2.1 Sample Preparation

12.5.2.2 Synthesis of Deuterated Internal Standards

12.5.2.3 GC‐MS Parameters

12.5.3 Typical Results Obtained Using Derivatization – SHS – GC‐MS

12.5.4 Confirmation Analysis by PTV‐GC‐MS

12.6 S‐ and N‐mustards. 12.6.1 Method Selection

12.6.2 Typical Analytical Conditions for the Analysis of N‐mustards by Derivatization – SPME‐GC‐MS

12.6.2.1 Sample Preparation

12.6.2.1.1 GC‐MS Conditions

12.6.3 Typical Results for N‐mustards by Derivatization – SPME‐GC‐MS

12.7 Michael Reaction Acceptors. 12.7.1 Method Selection

12.7.2 Typical Analytical Conditions for Michael Reaction Acceptors

12.7.2.1 Sample Preparation

12.7.2.2 Parameters for SHS‐GC‐MS

12.7.2.3 Parameters for Liquid Injection and GC‐MS with Back‐flush

12.7.3 Typical Results Obtained for Trace Analysis of Michael Reaction Acceptors. 12.7.3.1 SHS with PTV

12.7.3.2 Liquid Injection GC‐MS

12.8 Epoxides. 12.8.1 Method Selection

12.8.2 Typical Analytical Conditions for the Analysis of Volatile Epoxides by SHS‐GC‐MS

12.8.2.1 Sample Preparation

12.8.2.2 SHS‐GC‐MS Parameters

12.8.3 Typical Results Obtained for Volatile Epoxides Using SHS‐GC‐MS

12.9 Haloalcohols. 12.9.1 Method Selection

12.9.2 Analytical Conditions for Trace Analysis of Halo‐alcohols by Derivatization and Liquid Injection ‐ 2DGC‐MS. 12.9.2.1 Sample Preparation

12.9.2.2 2D‐GC‐MS Parameters

12.9.3 Typical Results for Analysis of Halo‐alcohols by Derivatization and Liquid Injection ‐ 2DGC‐MS

12.10 Aziridines. 12.10.1 Method Selection

12.10.2 Typical Analytical Conditions for RPLC‐MS and HILIC‐MS Analysis of Aziridines

12.10.2.1 Sample Preparation

12.10.2.2 RPLC‐MS Method Parameters

12.10.2.3 HILIC‐MS Method Parameters

12.10.3 Typical Results Obtained for Aziridine Analysis Using RPLC and HILIC

12.11 Arylamines and Amino Pyridines. 12.11.1 Method Selection

12.11.2 Typical Analytical Conditions for Arylamines and Aminopyridines by RPLC‐MSD

12.11.2.1 Sample Preparation

12.11.2.2 HPLC‐MS Parameters

12.11.3 Typical Results for Arylamines and Aminopyridines by RPLC‐MSD

12.12 Hydrazines and Hydroxylamine. 12.12.1 Method Selection

12.12.2 Analytical Conditions for the Analysis of Hydrazines Using Derivatization and HPLC‐MS

12.12.2.1 Sample Preparation

12.12.2.2 HPLC‐MS Parameters

12.12.3 Typical Results Obtained for Hydrazines Using Derivatization LC‐MS

12.13 Aldehydes and Ketones. 12.13.1 Method Selection

12.13.2 Typical Analytical Conditions for Analysis of Aldehydes and Ketones by DNPH Derivatization, Followed by LC‐MS Analysis

12.13.2.1 Sample Preparation

12.13.2.2 Derivatization Reagent Solution

12.13.2.3 HPLC‐MS Parameters

12.13.3 Typical Results Obtained for Aldehyde Analysis by DNPH Derivatization – LC‐MS

12.14 Nitrosamines. 12.14.1 Method Selection

12.14.2 Sample preparation for SHS‐GC‐MS Analysis (according to ref [85]) 12.14.2.1 SHS‐GC‐MS Analysis [85] Sample Preparation

12.14.2.2 GC‐MS (HRAM‐MS) Conditions

12.14.2.3 UHPLC‐MS Analysis

12.14.2.4 Sample Preparation for Hydrophilic Samples (e.g. Metformin)

12.14.2.5 Sample Preparation for Hydrophobic Matrices

12.14.2.6 UHPLC Conditions

12.14.2.7 HRAM‐MS and MS/MS Conditions

12.14.3 Typical Results Obtained for Volatile N‐nitrosamines Using SHS‐GC‐MS

12.14.4 Typical Results Obtained for N‐nitrosamines Using LC‐MS

12.15 Nontarget Analysis of PMI/MIs

12.16 Conclusions

Acknowledgements

References

13. Analysis of Mutagenic Impurities by Nuclear Magnetic Resonance (NMR) Spectroscopy. 13.1 Introduction to NMR

13.2 Why Is NMR an Insensitive Technique? 13.2.1 Nuclear Spin

13.2.2 Boltzmann Distribution

13.3 How Could NMR Be Used for Trace Analysis?

13.3.1 Generating an NMR Spectrum

13.3.2 Chemical Shift

13.3.3 Scalar Coupling

13.3.4 The Quantitative Nature of NMR

13.3.5 Relaxation

13.3.6 Summary

13.4 What Can Be Done to Maximize Sensitivity?

13.4.1 System Performance

13.4.1.1 Field Strength

13.4.2 Probe Performance

13.4.2.1 Probe Design

13.4.2.2 Probe Diameter

13.4.2.3 Cryogenically Cooled Probes

13.4.3 Substrate Concentration

13.4.4 Molecular Weight Ratio

13.4.5 Acquisition Time and Signal Averaging

13.4.6 Number of Protons and Linewidth

13.4.7 Resolution

13.4.8 Dynamic Range

13.4.8.1 Selective Excitation

13.4.8.2 Shaped Pulses

13.4.8.3 Quantification Using Selective Pulses

13.4.8.4 Excitation Sculpting

13.4.9 Limit Tests

13.4.9.1 Method Development

13.4.9.2 Validation

13.4.9.3 Unresolved Signals

13.4.9.4 Rapid Analysis

13.4.10 Expanded Use of MI NMR Methodology

13.4.11 Summary

13.5 Case Studies

13.5.1 Case Study 1 – An Aldehyde Functionalized MI

13.5.2 Case Study 2 – Use of 19F NMR

13.5.3 Case Study 3 – Epoxide and Chlorohydrin MIs

13.5.4 Case Study 4 – Sulfonate Esters

13.5.5 Case Study 5 – Limit Test for Poorly Resolved Signals

13.5.6 Case Study 6 – Using NMR MI Methodology for Cleaning Validation

13.6 Conclusion

References

14. Addressing the Complex Problem of Degradation‐Derived Mutagenic Impurities in Drug Substances and Products. 14.1 Introduction. 14.1.1 Background

14.2 Working Definitions

14.3 Challenges Associated with the Assessment of Risk Posed by (Potentially) Mutagenic Degradation Products

14.4 Risk Assessment Process for Mutagenic Degradants. 14.4.1 Stability‐Related MRA Process Overview

14.4.2 Stress Studies

14.4.3 Accelerated Stability Studies

14.4.4 Long‐term ICH Stability Studies

14.4.5 Deciding Which Products to Include in the MRA

14.4.6 In Silico Tools for the Prediction of Potential Degradation Products

14.5 Using Stress Testing to Select Degradation Products for Identification

14.5.1 Approach 1: Criteria for Structure Identification After Observation in Accelerated and Long‐term Stability Studies

14.5.2 Approach 2: Criteria for Structure Identification Through Use of an Algorithm in Stress Testing Studies

14.5.3 Approach 3: Structure Identification Through Use of Kinetic Equivalence and Scaled ICH Q3B Thresholds

14.5.3.1 Kinetic Equivalence

14.5.3.2 Scaled ICH Q3B Thresholds

14.6 Development Timeline Considerations. 14.6.1 Drug Discovery Stage

14.6.2 Preclinical to Phases 1/2

14.6.3 Phase 3 to New Drug Application (NDA) Regulatory Submission

14.6.4 Post‐marketing/Line Extensions

14.7 Developing Control Strategies for (Potential) Mutagenic Degradation Products. 14.7.1 Determining Relevancy of Potential Degradation Products and Developing Control Strategies for Actual Degradation Products

14.7.2 Accelerated Stability (40 °C/75% RH Six months) or Kinetic Equivalent

14.7.3 Photostability Studies

14.7.4 Degradation Chemistry Knowledge

14.8 Risk Assessment Process Illustrated

14.8.1 Case Study #1: Molecule A

14.8.2 Case Study #2: Galunisertib

14.8.3 Case Study #3: Naloxegol

14.8.4 Case Study #4: Selumetinib Side Chain

14.9 Significance of the Risk of Forming Mutagenic Degradation Products

14.9.1 Frequency of Alerting Structures in Degradation Products

14.10 Degradation Reactions Leading to Alerting Structures in Degradation Products

14.10.1 Frequency of Alerting Structures Giving Rise to Ames Positive Tests

14.10.2 Mutagenic Degradation Products: Overall Predicted Frequency

14.11 N‐Nitrosamines: Special Considerations

14.11.1 Evaluation of Potential Formation of N‐Nitrosamines in Drug Product

14.12 Conclusions

References

Index

a

b

c

d

e

f

g

h

i

j

k

l

m

n

o

p

q

r

s

t

u

v

w

y

z

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Edited by

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Another topic addressed within the EMEA Q&A document was the question as to how to relate the ICH identification threshold to unknown impurities and how this related to MI assessments. The answer provided by SWP was to confirm that the identification threshold outlined in ICH Q3a remained appropriate, because the overall quality of drug substance is supported by a well‐defined and reasoned risk assessment of the manufacturing process, which serves to identify significant potential major concerns. This focused risk assessment is employed to assure the quality of the drug substance and should mean that the level of risk associated with any unknown impurity present below the identification threshold has a low probability of being potentially mutagenic. As demonstrated by the discovery of N‐nitrosamines in sartans, this relies very heavily on a detailed knowledge of the chemistry employed; this is explored in detail in Chapter 12.

The EMEA guideline and subsequent Q&A document [10] of course are technically related only to Europe. Up to the end of 2008, the FDA's position remained somewhat unclear although it was clear from podium presentations that the FDA supported the underlying principles, e.g. the TTC of the EMEA guideline. In December 2008 the FDA finally published their draft guideline addressing the topic of genotoxic impurities [17].

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