Industry 4.0 Vision for the Supply of Energy and Materials

Industry 4.0 Vision for the Supply of Energy and Materials
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Industry 4.0 Vision for the Supply of Energy and Materials Explore the impact of Industry 4.0 technologies on the supply chain with this authoritative text written by a leader in his field In Industry 4.0 Vision for the Supply of Energy and Materials, distinguished researcher and editor, Dr. Mahdi Sharifzadeh, delivers thematic, analytic, and applied discussions of the Industry 4.0 vision for supply chain design and operation. The book compiles all current aspects and emerging notions of Industry 4.0 into clusters of “enablers” and “analytics” of Supply Chain 4.0. Their multifaceted and highly interconnected nature is discussed at length, as are their diverse range of applications. You will discover uses of these new technologies ranging from the supply of conventional energy networks to renewables, pharmaceuticals, and additive manufacturing. You will also learn about their implications for economic prosperity and environmental sustainability. For each sector, this book scrutinizes current industrial practice and discusses developing concepts. Finally, the book concludes with potential future research directions of interest to industry practitioners and academics alike. Readers will also benefit from the inclusion of: A thorough introduction to connectivity through wireless communications and remote sensors An exploration of blockchains and smart contracts, as well as robotics and automation and cloud computing Practical discussions of supply chain analytics, including big data, machine-learning, and artificial intelligence, as well as supply chain modeling, optimization, and control A concise treatment of Industry 4.0 applications in supply chain design and operation, including the circular economy and the power industry An analysis of the oil, gas, and petrochemical industry, the pharmaceutical industry, and additive manufacturing Perfect for PhD-level and Postdoctoral researchers and industrial researchers, Industry 4.0 Vision for the Supply of Energy and Materials will also earn a place in the libraries of working professionals with an interest in the quantitative analysis of Supply Chain 4.0 concepts and techniques.

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Группа авторов. Industry 4.0 Vision for the Supply of Energy and Materials

Industry 4.0 Vision for the Supply of Energy and Materials. Enabling Technologies and Emerging Applications

Contents

List of Figures

List of Tables

Guide

Pages

Preface

1 Connectivity through Wireless Communications and Sensors

1.1 Introduction: Key Technologies Enablers for Industry 4.0 and Supply Chain 4.0

1.1.1 Background

1.1.2 Future Manufacturing Vision

1.1.3 Key Features of Industry 4.0

1.1.4 Key Technologies Enablers for Industry 4.0

1.1.4.1 Cyber-Physical Systems

1.1.4.2 Internet of Things

1.1.4.3 Internet of Service

1.2 Drivers, Motivations, and Applications for Communication

1.2.1 Wireless Instrumentation

1.2.2 Mobile Technologies

1.2.3 Asset and Personnel Management

1.2.4 Safety Management and Systems

1.2.5 Security and Surveillance

1.3 Design Criteria and Communication Requirements in the Industry 4.0 Era

1.3.1 Reliability

1.3.2 Latency

1.3.3 Coverage

1.3.4 Power Efficiency

1.3.5 Simplicity

1.3.6 Scalability

1.3.7 Security

1.4 Wireless Technology and International Standards

1.4.1 Short-Range Wireless Communication

1.4.1.1 IEEE 802.15.4 Standard

1.4.1.2 IEEE 802.15.1 Standard

1.4.1.3 IEEE 802.11 Standard (Wi-Fi)

1.4.2 Long-Range Wireless Communication

1.4.2.1 Low Power Wide Area Network (LPWAN)

1.4.3 Comparative Study of Wireless Standards for Industrial IoT

1.5 Cellular and Mobile Technologies

1.5.1 3GPP Cellular: MTC

1.5.1.1 3GPP MTC Standardization

1.5.1.2 MTC Technical Requirements

1.5.1.3 MTC Trade-Off for Different Cellular Generations

1.5.2 LTE Features Enhancement

1.5.3 4G Features Enhancement

1.5.4 5G Features Enhancement

1.5.4.1 Ultra-Reliable and Low Latency Communications

1.5.4.2 Enhanced Mobile Broadband

1.5.4.3 Massive Machine Type Communication

1.6 Wireless System Design Enablers and Metrics for Emerging IIoT Applications

1.6.1 General Technical Enablers in Design of Wireless Network for IIoT

1.6.1.1 System Modeling and Verification

1.6.1.2 Radio Resource Management

1.6.1.3 Protocol Interface Design

1.6.2 Metrics for Wireless System Design in IIoT

1.6.2.1 Resource Indicators

1.6.2.2 Service Indicators

1.7 MAC Protocols in IIoT

1.7.1 Scheduled-Based Schemes

1.7.2 Contention-Based Schemes

1.7.3 Hybrid Schemes

1.8 Smart Sensors

1.8.1 Benefits of Smart Sensors in the Supply Chain

1.8.2 Criteria for Adoption of Smart Sensors for Industry 4.0

1.8.3 Key Leverage for Smart Sensors in Supply Chain 4.0

1.9 Future Trends in Wireless Communication for Industry 4.0

1.9.1 Diverse Communication Requirements for Different Industrial Use Cases

1.9.1.1 Possible Solutions

1.9.2 Challenges in Cellular and Mobile Technologies for Industrial Networking

1.9.2.1 Possible Solutions

1.9.3 Interoperability of Wireless Communication in Industry 4.0

1.9.3.1 Possible Solutions

1.10 Conclusion

References

Notes

2 Blockchain and Smart Contracts

2.1 Blockchain Overview

2.2 Blockchain Attributes

2.3 Blockchain Taxonomy

2.4 Blockchain Architectures

References

3 Robotics: A Key Driver of Industry 4.0

3.1 Introduction

3.2 Classification of Robotic Systems

3.2.1 Classification Concerning Geometry

3.2.2 Classification Concerning the Actuator System

3.2.3 Classification Concerning the Control Strategy

3.2.4 Classification Concerning Kinematics (Motions)

3.2.5 Classification Concerning the Number of Agents

3.2.5.1 Multi-Robot Systems

3.2.5.1.1 Search and Rescue

3.2.5.1.2 Foraging and Flocking

3.2.5.1.3 Formation and Exploration

3.2.5.1.4 Cooperative Manipulation

3.2.5.1.5 Team Heterogeneity

3.2.5.1.6 Adversarial Environment

3.2.6 Classification with Respect to Robot Materials

3.2.6.1 Main Advantages of Soft Robots

3.2.6.2 Main Applications of Soft Robots

3.2.6.2.1 Locomotion and Exploration

3.2.6.2.2 Human–Machine Interaction and Interface

3.2.6.2.3 Medical and Surgical Applications

3.2.6.2.4 Applications with High Degrees of Freedom

3.2.6.2.5 Rehabilitation and Wearable Robots

3.3 Applications of Robotics

3.3.1 Medical Application

3.3.2 Space Exploration

3.3.3 Military

3.3.4 Education

3.3.5 Agriculture

3.3.6 Oil and Gas Industry

3.3.7 Textile

3.3.8 Railcar Industry

3.3.9 Maintenance and Repair

3.3.10 Construction Industry

3.3.11 Environmental Issues

3.3.12 Security Services

3.3.13 Social Assistance

3.3.14 Travel Industry

3.3.15 Human-Interactive Applications

3.3.15.1 Performance Robots

3.3.15.2 Teleoperated Performance Robots

3.3.15.3 Operation Robots

3.3.15.4 Interactive Autonomous Robots

3.4 Challenge and Future Trends. 3.4.1 General Challenges in the Robotic Field

3.4.1.1 Locomotion Systems

3.4.1.2 Sensors

3.4.1.3 Computer Vision Algorithms

3.4.2 Challenge and Future Trends in Multi-Robot Systems

3.5 Summary and Conclusion

References

4 Cloud Computing and Its Impact on Industry 4.0: An Overview

4.1 Introduction

4.1.1 What Is Cloud Computing?

4.1.2 Concepts and Terminologies

4.1.2.1 IT Resource

4.1.2.2 Cloud

4.1.2.3 Cloud Provider and Cloud Consumer

4.1.2.4 Cloud Service

4.1.2.5 Scaling

4.1.2.6 Virtualization

4.2 Architecture and Types of Services in Cloud Computing

4.2.1 Infrastructure as a Service

4.2.2 Platform as a Service

4.2.3 Software as a Service

4.2.4 Serverless Cloud Computing

4.2.4.1 Serverless Application Patterns

4.3 Main Characteristics

4.3.1 Multitenancy and Resource Pooling

4.3.2 On-Demand Usage

4.3.3 Elasticity

4.3.4 Broad Network Access

4.3.5 Measured Usage

4.3.6 Resiliency

4.4 Cloud Deployment Models. 4.4.1 Types of Clouds

4.4.1.1 Public Clouds

4.4.1.2 Private Clouds

4.4.1.3 Hybrid Clouds

4.4.1.4 Community Clouds (Federations)

4.4.2 Public vs. Private Clouds

4.4.3 Hybrid Clouds vs. Cloud Federations

4.5 Points, Risks, and Challenges

4.5.1 Advantages. 4.5.1.1 Cost Savings

4.5.1.2 Scalability and Elasticity

4.5.1.3 Accessibility

4.5.1.4 Agility

4.5.1.5 Reliability

4.5.1.6 Security

4.5.2 Risks and Challenges

4.5.2.1 Security Issues

4.5.2.2 Less Control

4.5.2.3 Migration

4.5.2.4 Vendor Lock-In

4.5.2.5 Accessibility Compromised

4.5.2.6 Legal Issues

4.6 Grid, Edge/Fog, and Cloud Computing. 4.6.1 Grid Computing

4.6.2 Relationship between Grid and Cloud Computing

4.6.3 Edge Computing

4.6.3.1 Edge Computing vs. Cloud Computing

4.6.4 Fog Computing

4.6.4.1 Relationship between Edge Computing and Fog Computing

4.7 Summary

References

5 Applications of Artificial Intelligence and Big Data in Industry 4.0 Technologies

5.1 Introducing Artificial Intelligence (AI)

Connectionist

Evolutionary or Bio-Inspired

Bayesian

By Analogy or Instance-Based Learning

Inductive Logic Programming

Supervised Machine Learning

Transfer Learning

5.2 Classification Methods

Decision Trees

The (Naive) Bayesian Classifier

K-Nearest Neighbors

Linear Discriminant Analysis (LDA)

Support Vector Machines and Kernel Methods

Relevance Vector Machines

Ensemble Methods

Logistic Regression

5.3 Regression Methods

Ordinary Least Squares (OLS) Regression

Ridge and Lasso Regression

Support Vector Regression

Gaussian Process Regression (GPR)

Thin Plate Spline

5.4 Unsupervised Learning

Clustering

K-Means Clustering

Hierarchical Clustering

Nonlinear Dimensionality Reduction

Laplacian Eigenmaps Method

Topological Data Analysis

5.5 Semi-supervised Learning and Active Learning

Graph-Based Models

Generative Models

5.6 Neural Networks and Deep Learning

Convolutional Neural Networks (CNN)

Recurrent Neural Networks

Long Short-Term Memory (LSTM)

Transformers

Graph Neural Networks

Generative Adversarial Networks (GAN)

Autoencoders

Self-Organizing Maps

5.7 Bio-Inspired Methods

5.8 Reinforcement Learning

5.9 Time Series Analysis

Bibliography

Notes

6 Multi-Vector Internet of Energy (IoE) A Key Enabler for the Integration of Conventional and Renewable Power Generation

6.1 Challenges of the Conventional Power Grid and Need for Energy Internet

6.2 Internet of Energy. 6.2.1 Concept and Definition

6.2.2 IoE Structure

6.2.2.1 Energy Router

6.2.2.2 Energy Hub

6.2.2.3 The IoE Network

6.2.2.3.1 Software-Defined Networks: Concept and Features

6.2.2.3.2 SDN-Based Solutions for Smart Grid Problems

6.2.2.3.3 SDN Architecture for IoE

6.2.2.4 Information Technology for IoE. 6.2.2.4.1 Features of IoE Data

6.2.2.4.2 Architectural Requirements of IoE Big Data

6.2.2.4.3 IoE Big Data Platform

6.2.2.4.4 IoE Big Data Challenges

6.2.2.4.5 IoE Data Uncertainties Management

6.2.3 Applying Blockchain in IoE: Capabilities and Challenges. 6.2.3.1 Blockchain Definition

6.2.3.2 Opportunities for the Application of Blockchains in IoE

6.2.3.3 Challenges of the Application of Blockchains in IoE

6.2.4 Energy Trading in the IoE

6.2.5 Transactive IoE. 6.2.5.1 Transactive IoE: The Concept and Enablers

6.2.5.2 IoT Architecture for Transactive IoE

6.2.5.3 Transactive IoE Infrastructure

6.2.5.3.1 Ami

6.2.5.3.2 Smart Inverter

6.2.5.3.3 Energy Router Differences in Different Energy Domains

6.2.5.3.4 Microgrid

6.2.5.3.5 P2P Energy Trading Platforms

6.2.6 Integrated Demand Response as the Next Generation of Demand Response

6.3 Summary and Conclusion

References

7 The Economic Implication of Integrating Investment Planning and Generation Scheduling The Application of Big Data Analytics and Machine Learning

7.1 Introduction

7.2 Case Study

7.3 Methodology

7.3.1 Machine-Learning Algorithms for Predictive Models

7.3.2 Simultaneous Optimization Programming of Generation Expansion and Electricity Dispatch

7.3.2.1 Objective Function

7.3.2.2 Optimization Decision Variables

7.3.2.3 Constraints of Electricity Balance

7.3.3 Incorporating the Prediction Errors into the Programming of the Stochastic Scenarios

7.4 Results

7.4.1 Predictive Modeling Results

7.4.1.1 Prediction Errors in Machine Learning

7.4.2 Generation Expansion and Electricity Dispatch Results

7.4.2.1 Economic Performance

7.5 Conclusions

7.6 Nomenclature

References

Appendix

7.1.1 Constraints of Generators and Storage

7.1.2 Constraints of Transmission

7.1.3 Prediction Models for Solar Power and Electricity Demand

7.2 Generation Sites and Transmission Lines

7.2.2 The Existing Natural Gas Generation Sites

7.2.3 The Existing Nuclear Generation Sites

7.2.4 The Wind Power Generation

7.2.5 The Solar Power Generation

7.2.5.1. The Energy Storage Capacities

7.2.5.2 The Capacity Factors

7.2.5.3 The Parameters of the Objective Function for Each Generation Technology

References

8 A Systematic Method for Wireless Sensor Placement A Fault-Tolerant Communication Solution for Monitoring Water Distribution Networks

8.1 Introduction

8.2 Problem Statement

8.2.1 Connectivity Constraint

8.3 Multi-Objective Optimization Programming

8.3.1 Multi-objective Genetic Algorithm

Else

8.3.3 Observability Constraint

8.3.5 Check Observability Algorithm for the Network That Is Connected Against nfailure

8.4 Hierarchical Clustering

8.5 Results and Discussion

8.6 Conclusion

References

9 An Overview of the Evolution of Oil and Gas 4.0

9.1 Oil and Gas 4.0: Sensors, Communicators, and Analysis. 9.1.1 Optimizing Operations in the Petroleum Industry

9.1.2 Data Access: Now and in Industry 4.0

9.1.3 The Digital Twin

9.1.4 Challenges in Introducing Industry 4.0

9.2 The RAMI Architecture. 9.2.1 Introduction to the RAMI Architecture

9.2.2 The Life Cycle Dimension

9.2.3 Tying Asset Information Together: The Asset Administration Shell

9.2.4 The Implementation Layers

9.2.5 Industrial Internet of Things

9.3 The Asset and Integration Layer: Novel Sensors. 9.3.1 The Role of Novel Sensors in the Process Industries

9.3.1.1 Spectrometer on a Chip

9.3.1.2 Lab on a Chip

9.3.1.3 Distributed Temperature Sensors

9.3.1.4 Trace Gas Sensors

9.3.2 Soft Sensors

9.4 The Open Integration Layer. 9.4.1 Introduction

9.4.2 Open Process Automation Framework

9.4.3 NAMUR Open Architecture

9.4.4 NAMUR Module Type Package (MTP)

9.4.5 Conclusion

9.5 The Communication and Information Layer. 9.5.1 Industry 4.0 Communication Protocols and Middleware

9.5.2 Opc Ua

9.5.3 Messaging Middleware: MQTT and AMQP

9.6 The Functional Layer. 9.6.1 Introduction

9.6.2 Corrosion Under Insulation

9.6.2.1 Predictive Maintenance

9.6.3 Equinor Use Cases

9.6.3.1 Offshore wind

9.6.3.2 Krafla/Spine Project

9.6.3.3 OPC UA Implementation in Johan Sverdrup

9.7 Conclusions and Way Forward

References

Notes

10 Electrification of Transportation Transition Toward Energy Sustainability

10.1 The Trend of Transportation Electrification

10.2 Transportation Electrification Opportunities

10.2.1 Environmental and Health Benefits

10.2.2 Economic and Social Benefits

10.3 Barriers and Challenges of Transportation Electrification

10.4 Electrification Technologies

10.4.1 Degree of Electrification

10.4.2 Electric Motors

10.4.3 Battery Technology of EVs

10.4.4 Charging Technology and Infrastructures

10.4.5 Developing Technologies of the Future Transportation

10.4.5.1 V2G technology

10.4.5.2 Connected and Autonomous Vehicle Technology

10.4.5.3 Communication Technologies

10.4.5.4 Blockchain Technology

10.4.5.5 Artificial Intelligence and Robotic Technology

10.4.5.6 Cybersecurity in Electrified Transportation

10.5 Summary and Conclusion

References

11 Computer-Aided Molecular Design Accelerating the Commercialization Cycle

11.1 Introduction

11.2 Computer-Aided Molecular Design

11.3 Different Classes of CAMD

11.4 Implementation of a CAMD Problem

11.4.1 Generate and Test Methods

11.4.2 Decomposition Methods

11.4.3 Optimization Methods (Deterministic, Stochastic, and Heuristic)

11.5 Application of Predictive Models in CAMD

11.5.1 Quantitative Structure–Property Relationships

11.5.2 Group Contribution Methods

11.5.3 Quantum Mechanical Models

11.6 Different Applications of CAMD

11.6.1 Fuel- and Oil-Related Applications

11.6.2 Solvent Design and Selection for Separation

11.6.3 Design of Heat Transfer Fluids

11.6.4 Reaction and Reactor Applications

11.6.5 Molecular Catalysts

11.7 Conclusion

References

12 Pharmaceutical Industry Challenges and Opportunities for Establishing Pharma 4.0

12.1 Pharma 4.0: Smart Manufacturing for the Pharmaceutical Industry

12.2 Regulatory Driving Force for Pharma 4.0

12.3 Smart Manufacturing in Pharmaceutical Industry

12.3.1 Continuous Manufacturing

12.3.2 Process Analytical Technologies

12.3.3 Emergence of Microfluidic Techniques for Continuous Manufacturing and PAT

12.3.4 Digitalization of Pharmaceutical Process

12.4 Summary and Outlook

References

13 Additive Manufacturing A Game-Changing Paradigm in Manufacturing and Supply Chains

13.1 The Additive Manufacturing Concept

13.2 Category

13.2.1 Binder Jetting

13.2.2 Direct Energy Deposition

13.2.3 Material Extrusion

13.2.4 Material Jetting

13.2.5 Powder Bed Fusion

13.2.6 Sheet Lamination

13.2.7 Vat Photopolymerization

13.3 The Pros and Cons of Seven AM Processes

13.3.1 Binder Jetting

13.3.2 Direct Energy Deposition

13.3.3 Material Extrusion

13.3.4 Material Jetting

13.3.5 Powder Bed Fusion

13.3.6 Sheet Lamination

13.3.7 Vat Photopolymerization

13.4 New Materials Used in 3D Printing

13.4.1 Digital Materials

13.4.2 Smart Materials for 4D Printing

13.4.3 Ceramics Materials

13.4.4 Electronic Materials

13.4.5 Biomaterials

13.5 Current Challenges and Future Trends. 13.5.1 Volume and Cost of the Production

13.5.2 The Quality of the Product

13.5.3 Post-Processing

13.5.4 Repairs and Maintenance

13.5.5 Low Variety of Materials

13.5.6 3D Printing Technology AM Costs

13.6 Conclusion

References

Notes

Glossary

Index

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Edited by

Mahdi Sharifzadeh Sharif University of Technology Tehran, Iran

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NB-IoT. Standardized by the Third Generation Partnership Project (3GPP) as a narrowband IoT communication technology [92], the NB-IoT is built on the prevailing LTE functionalities and works on the licensed frequency bands. Since NB-IoT could coexist with GSM and LTE, its deployment is rather simple, particularly in the existing LTE networks. The protocol of NB-IoT is derived from the LTE protocol; however, many LTE functionalities are reduced to make it simple and more suited to IoT applications. Thus, from the perspective of a protocol stack, NB-IoT could be seen as a novel air interface built on LTE infrastructure. NB-IoT could deploy LTE backend systems and broadcast signals for all end apparatuses within a cell. To minimize battery (and resource) consumption of the end devices, the cell is designed for short and sporadic data messages. Additionally, properties such as monitoring the quality of channel, dual connectivity, and carrier aggregation requiring a higher amount of battery are not permitted. The NB-IoT PHY layer is designed to conform to a subset of LTE standards; however, it exploits bandwidth of 180 KHz for narrowband transmission over uplink and downlink. FDMA and OFDMA are utilized for channel access in uplink and downlink, respectively [108]. An extensive review of NB-IoT PHY and MAC layers is discussed in [109].

The design objectives of NB-IoT encompass extended coverage, the multitude of devices with low data rate, and long battery life for delay-tolerant applications [110]. This technology is promising for indoor coverage and provides long-range and high sensitivity at the cost of adaptive throughput [111]. Three operation modes are provided for deployment of NB-IoT: stand-alone operation, guard-band operation, and in-band operation [103].

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