Реклама. ООО «ЛитРес», ИНН: 7719571260.
CONTENTS
INTRODUCTION FOR ADVANCED READERS
ACKNOWLEDGMENTS
ABOUT THE AUTHOR
FORWORD BY GALE BANKS
CHAPTER 1
INTRODUCTION TO TURBOCHARGERS
Understanding How a Turbo System Works
A Brief History
The Rise to Popularity
Understanding the Turbocharger
The Turbine
The Compressor
The Bearing System
Where and Why Turbos are Used Today
Types of Turbocharger Systems
Introduction to Variable Geometry Turbochargers
The Future
CHAPTER 2
ANATOMY OF A TURBOCHARGER
The Compressor
The Compressor Wheel
Types of Compressor Wheels
The Compressor Cover
The Turbine
The Turbine Wheel and Shaft Assembly
The Turbine Housing
The Bearing System
Ball Bearings
Bearing Housing
Oil Control & Seals
CHAPTER 3
MATCHING A TURBOCHARGER TO YOUR ENGINE
Volumetric Efficiency
Ballpark Matching
Compressor Matching
Compressor Trim
Turbine Matching
Understanding Turbines
Wastegates
CHAPTER 4
THE RISE OF PERFORMANCE DIESEL
On-Highway Performance Diesel Roots
Making Modern Diesels Perform
Tractor Pulling
CHAPTER 5
REAL TURBOS: MANUFACTURERS & NOMENCLATURE
Honeywell Turbo Technologies: Garrett Brand Turbochargers
Understanding GT Nomenclature
GT Frame Sizes
Small Frame
Medium Frame
Large Frame
BorgWarner Turbo Systems / Schwitzer / 3K Brands
Cummins Turbo Technologies / Holset Brand
Turbonetics & the Roots of the High-Performance Turbo Aftermarket
The GT-K Model Family
CHAPTER 6
DESIGNING & INSTALLING A TURBOCHARGER SYSTEM
Placement
Single Versus Twin Turbos
Intake Air
Aftercoolers
Choosing an Aftercooler
Clamps and Hoses
Boost Tubes
Plenums
Turbo Mounting for Proper Oil Drain
Exhaust Manifolds
Heat Bellows & Expansion Joints
Heat Shielding
CHAPTER 7
BUILDING YOUR ENGINE FOR A TURBOCHARGER
Quality, Quantity & Balance: A Philosophical Approach
The Block
The Crankshaft
Pistons & Rings
Piston Coatings
Compression Ratio
Piston Rings
Connecting Rods
Cylinder Heads & Valves
Valves
Combustion Chambers
Head Gaskets
Measuring Compression Ratio
Camshafts
CHAPTER 8
TUNING YOUR TURBO ENGINE
Engine Management Systems
Monitoring Air-Fuel Ratio
Fuel Injectors
Brake Specific Fuel Consumption, BSFC
Injector Duty Cycle
Calculating Injector Size
Fuel Pressure
Boost Tuning, Wastegates & Boost Controllers. Wastegates
Boost Controllers
Blow-Off Valves & Compressor Bypass
Anti-Lag Systems (ALS)
CHAPTER 9
TURBOCHARGER MAINTENANCE & REBUILDING. Maintenance
Turbo Awareness Behaviors
Intake Filtration
Introduction to Rebuilding
Servicing Your Turbocharger
Rebuilding Your CHRA Assembly
Specialized Tools
CHRA Disassembly
Inspecting the Turbine Wheel & Shaft Assembly
Inspecting the Bearing Housing
Cleaning and Prep
Reassembly
CHAPTER 10
FAILURE ANALYSIS & TROUBLESHOOTING
Understanding Turbocharger Failure Analysis
Beginning the Analysis: The External Examination and Notation
Disassembly
Compressor End
Turbine End
Other Forms of Failure that Cause Turbine Damage
Compressor Wheel Overspeed & LCF
Contaminated Lube Oil
Lack of Lubrication
Other Failures
Turbine Wheel LCF
Oil in Housings
Possible Causes of Oil Leakage into Either End Housing
Thrust Bearing Failure
Failure Analysis Summary
APPENDIX A
TURBOCHARGER DISTRIBUTORS. Alabama
Alaska
Arizona
Arkansas
California
Colorado
Connecticut
Delaware
Florida
Georgia
Illinois
Indiana
Iowa
Kansas
Kentucky
Maryland
Massachusetts
Michigan
Minnesota
Mississippi
Missouri
Montana
Nebraska
Nevada
New Jersey
New Mexico
New York
North Carolina
Ohio
Oklahoma
Oregon
Pennsylvania
South Carolina
Tennessee
Texas
Utah
Virginia
Washington
Wisconsin
APPENDIX B
TURBOCHARGER AND SYSTEM COMPONENT SUPPLIERS & MANUFACTURERS
APPENDIX C
GLOSSARY
S-A DESIGN
S-A DESIGN RESTORATION SERIES
S-A DESIGN WORKBENCH® SERIES
HISTORIES AND PERSONALITIES
Acknowledgments
About the Author
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Pistons & Rings
Connecting Rods
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