Bow-Tie Industrial Risk Management Across Sectors

Bow-Tie Industrial Risk Management Across Sectors
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BOW-TIE INDUSTRIAL RISK MANAGEMENT ACROSS SECTORS Explore an approachable but rigorous treatment of systematic barrier-based approaches to risk management and failure analysis In Bow-Tie Industrial Risk Management Across Sectors: A Barrier-Based Approach , accomplished researcher and author Luca Fiorentini delivers a practical guide to risk management tools, with a particular emphasis on a systematic barrier-based approach called “bow-tie.” The book includes discussions of two barrier-based methods, Bow-Tie and Layers of Protection Analysis (LOPA), for risk assessment, and one barrier-based method for incident analysis, Barrier Failure Analysis (BFA). The author also describes a traditional method–Root Cause Analysis–and three quantitative methods–FMEA/FMECA, Fault Tree (FTA), and Event Tree (ETA) with a discussion about their link with barriers.Written from the ground up to be in full compliance with recent ISO 31000 standards on enterprise risk management, and containing several case studies and examples from a variety of industries, Bow-Tie Industrial Risk Management Across Sectors also contains discussions of international standards dealing with common risks faced by organizations, including occupational health and safety, industrial safety, functional safety, environmental, quality, business continuity, asset integrity, and information security.Readers will also benefit from the inclusion of:A thorough introduction to the Bow-Tie method, including its practical application in risk management workflow from ISO 31000, the history of Bow-Tie, related methods, and the application of Bow-Tie in qualitative and quantitative waysAn exploration of Barrier Failure Analysis, including events, timelines, barriers, causation paths, and multi-level causesA practical discussion of how to build a Barrier Failure Analysis, including fact finding, event chaining, identifying barriers, assessing barrier states, causation analysis, and recommendationsA concise treatment of Bow-Tie construction workflow, including a step-by-step guidePerfect for engineers and other professionals working in risk management, Bow-Tie Industrial Risk Management Across Sectors: A Barrier-Based Approach will also earn a place in the libraries of advanced undergraduate and graduate students studying risk management and seeking a one-stop reference on the “bow-tie” approach and barrier-based methods.

Оглавление

Luca Fiorentini. Bow-Tie Industrial Risk Management Across Sectors

Table of Contents

List of Tables

List of Illustrations

Guide

Pages

Bow‐Tie Industrial Risk Management Across Sectors. A Barrier‐Based Approach

List of Figures

List of Tables

List of Acronyms

Preface 1

Preface 2

Preface 3

Preface 4

Preface 5

Preface 6

Preface 7

Preface 8

Author Preface

Acknowledgements

1 Introduction to Risk and Risk Management

1.1 Risk Is Everywhere, and Risk Management Became a Critical Issue in Several Sectors

1.2 ISO 31000 Standard

1.2.1 The Principles of RM

First Principle – Integrated

Second Principle – Structured and Comprehensive

Third Principle – Customized

Fourth Principle – Inclusive

Fifth Principle – Dynamic

Sixth Principle – Best Available Information

Seventh Principle – Human and Cultural Factors

Eighth Principle – Continous Improvement

1.3 ISO 31000 Risk Management Workflow

1.3.1 Leadership and Commitment

1.3.2 Understanding the Organization and Its Context

1.3.3 Implementation of the RM Framework

1.3.4 The Risk Management Process

1.3.5 Relationship between the RM Principles, Framework, and Process

1.3.6 Evaluating and Improving the RM Framework

1.3.7 The Risk Assessment Phase

1.3.8 Risk Identification

1.3.9 Risk Analysis

1.3.10 Analysis of Control Barriers

1.3.11 Consequences Analysis

1.3.12 Frequency Analysis and Probability Estimation

1.3.13 Preliminary Analysis

1.3.14 Uncertainty and Sensitivity of the Analysis

1.3.15 Risk Evaluation

1.3.16 Acceptability and Tolerability Criteria of the Risk

1.3.17 The Risk Matrix

1.3.18 The ALARP Study

1.3.19 Risk Management over Time

1.3.20 Risk Treatment

1.3.21 Monitoring and Review

1.3.22 Audit Activities

1.3.23 The System Performance Review

1.4 Uncertainty and the Human Factor

1.4.1 Performance‐Shaping Factors

1.5 Enterprise Complexity and (Advanced) Risk Management (ERM)

1.6 Proactive and Reactive Culture of Organizations Dealing with Risk Management. 1.6.1 Risk Management between Fulfilment and Opportunity

1.6.2 Quality of Risk Management

1.6.3 The Pathological Condition

1.6.4 The Reactive Condition

1.6.5 The Bureaucratic Condition

1.6.6 The Proactive Condition

1.6.7 The Generative Condition

1.7 A Systems Approach to Risk Management

1.7.1 ISO 9001 (Quality) / ISO 45001 (Occupational health and safety) / ISO 14001 (Environment)

1.7.2 Industrial Safety (Major Accidents)

1.7.3 Functional Safety and RAGAGEP Standards

1.7.4 ISO 55000 (Asset Management and Integrity)

1.7.5 ISO 22301 (Business Continuity)

1.7.6 ISO IEC 27001 (Information Security)

1.7.7 ISO 19011 (Audit)

1.7.8 ISO 39001 (Road Traffic Safety)

1.7.9 ISO 19600 (Compliance Management Systems)

2 Bow‐Tie Model. 2.1 Hazards and Risks

2.2 Methods of Risk Management

2.2.1 Risk Identification

Brainstorming

Checklists

What‐if

HAZOP

HAZID

FMEA/FMEDA/FMECA

2.2.2 Risk Analysis

Fault Tree Analysis (FTA)

Event Tree Analysis

2.2.3 Barrier‐Based Methods

Bow‐Tie

2.2.4 Risk Evaluation

FN Curves

Risk Indices

Risk Matrices

Calibrated Risk Graph

Cost‐Benefit Analysis

2.3 The Bow‐Tie Method

2.4 The Bow‐Tie Method and the Risk Management Workflow from ISO 31000

2.5 Application of Bow‐Ties

Project: Disposal of a Data Center. Project description

Objectives

Project limits

Recruitment

Constraints

Operating Modes

2.6 Level of Abstraction

2.7 Building a Bow‐Tie

2.8 Hazards

2.9 Top Events

2.10 Threats

2.11 Consequences

2.12 Barriers

2.12.1 Primary Barriers

2.13 Escalation Factors and Associated Barriers

2.13.1 Secondary Barriers

2.14 Layer of Protection Analysis (LOPA): A Quantified Bow‐Tie to Measure Risks

2.14.1 How to Build a LOPA Assessment

2.14.2 AIChE CCPS Guidelines

Specificity of the Elements

Danger

Top Event

Causes

Consequences

Independence of Causes

Differentiation between Causes and Failed Barriers

Definition of Barrier Types

Definition of Criteria for the Validity of a Barrier

Correct Use of Escalation Factors and Secondary Barriers

Using Bow‐Tie as a Barrier Management Tool

2.14.3 Conditional Modifiers and Enabling Factors

2.15 Bow‐Tie as a Quantitative Method to Measure Risks and Develop a Dynamic Quantified Risk Register

2.15.1 LOPA Analysis in Bow‐Tie

2.16 Advanced Bow‐Ties: Chaining and Combination

Note

3 Barrier Failure Analysis. 3.1 Accidents, Near‐Misses, and Non‐Conformities in Risk Management

3.2 The Importance of Operational Experience

3.3 Principles of Accident Investigation

3.4 The Barrier Failure Analysis (BFA)

3.4.1 Event

3.4.2 Timeline

3.4.3 Barriers

3.4.4 Causation Path and Multi‐Level Causes

3.5 From Root Cause Analysis (RCA) to BFA

3.5.1 Introduction to RCA

3.6 BFA from Bow‐Ties

4 Workflows and Case Studies

4.1 Bow‐Tie Construction Workflow with a Step‐by‐Step Guide

4.1.1 Case Study Anatomy

4.1.2 Case Study Taxonomy

4.1.3 Acceptability Criteria

4.1.4 Definition of Risk Matrices

4.1.5 Diagram Construction

4.1.6 Versioning Activities and Track Changes

4.1.7 Terminology

4.1.8 Using Colors

4.1.9 Attach Documentation

4.1.10 Definition of Organizational Structure and Responsible Stakeholders

4.1.11 Defining Tasks

4.1.12 LOPA Analysis

4.1.13 Other Data

4.1.14 Extraction of Critical Barriers and Performance Standard Register

Barrier Criticality Assessment

4.1.15 Bow‐Tie Audit Activity

4.1.16 Work Organizational Schemes for Multi‐Site Operations

“Top‐Down” Approach

“Bottom‐Up” Approach

Hybrid Approach

4.2 LOPA Construction Workflow with a Step‐by‐Step Guide. 4.2.1 Identification of Objectives

4.2.2 Identify the Consequence to Screen the Scenarios

4.2.3 Select an Accident Scenario

4.2.4 Identify the Initiating Event of the Scenario and Determine the Initiating Event Frequency

4.2.5 Identify the Independent Protection Layers

4.2.6 Characterize the IPLs in Terms of Probability of Failure on Demand

4.2.7 Estimate the Risk

4.2.8 Evaluate the Risk and Make Risk‐Based Decisions

4.2.9 Consideration of Results

4.3 BFA Construction Workflow with a Step‐by‐Step Guide

4.3.1 Fact‐Finding

4.3.2 Event Chaining

4.3.3 Identifying Barriers

4.3.4 Assessing Barrier State

4.3.5 Causation Analysis and Categories

4.3.6 Recommendations

4.3.7 Reporting

4.4 Worked Examples

4.4.1 Local Reduction of the Resisting Capacity of a Bridge due to Ageing – Bow‐Tie Risk Assessment

4.4.2 COVID‐19 infection – Bow‐Tie Risk Assessment

4.4.3 Fire in Flight – Bow‐Tie Risk Assessment

4.4.4 Food Contamination – Barrier Failure Analysis

4.4.5 Web‐Based Software Development – Bow‐Tie Risk Assessment

Threats

Preventive Barriers

4.4.6 IT Operations – Bow‐Tie Risk Assessment

Threats

Preventive Barriers

Recovery Barriers

4.4.7 Crowding Bow‐Tie Risk Assessment

Methodology

Results

The Risk Assessment Phase Using the Bow‐Tie method

Computational Modelling of the Exodus

Conclusion

4.4.8 Military Helicopter Operations Bow‐Tie Risk Assessment

4.4.9 Patient Safety Bow‐Ties

4.4.10 Process Safety Bow‐Tie

Conclusion

4.4.11 Famous Process Industry Incidents Analyzed with BFA

4.4.12 Drug Administration Bow‐Ties

4.4.13 ThyssenKrupp Fire Investigation and Bow‐Tie

Incident Dynamics

Why It Happened

Findings

Lessons Learned and Recommendations

Forensic Engineering Highlights

Bow‐Tie Diagram

4.4.14 Twente Stadium Roof Collapse Tripod Beta Analysis

4.4.15 Water Treatment Bow‐Tie Analysis

4.4.16 Operational Experience Analysis Using BFA. Deadly Explosion in a Cold Room

The Facts

Initial Survey

Evidence Collection

Incident Analysis

4.4.17 Fire Risk Assessment for Companies Managing Multiple Assets

4.4.18 Fire Risk Assessment for Companies Managing Multiple PV Plants

Step 1

Step 2

Step 3

Step 4

Step 5

Dangerousness (P)

Vulnerability (V)

Exposure (E)

Step 6

Step 7

Conclusions

Appendix 1 Bow‐Tie Easy Guide

Appendix 2 BFA Easy Guide

Appendix 3 Human Error and Reliability Assessment (HRA) Human Errors and Violations

The Rasmussen Skills‐Rules‐Knowledge Model of Human Error

Slips and Lapses

Mistakes

Violations

Reducing the Risk of Human Error

Probability of Error and Evaluation Techniques

The SPAR‐H Method

The SLIM Method

References and Further Reading. References

Further Reading

Index. a

b

c

d

e

f

g

h

i

j

k

l

m

n

o

p

q

r

s

t

u

v

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Professor Luca Fiorentini

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Figure 119 Correct and incorrect barrier identification in BFA.

Figure 120 BFA analysis.

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