Industrial Data Analytics for Diagnosis and Prognosis

Industrial Data Analytics for Diagnosis and Prognosis
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Discover data analytics methodologies for the diagnosis and prognosis of industrial systems under a unified random effects model    In  Industrial Data Analytics for Diagnosis and Prognosis – A Random Effects Modelling Approach , distinguished engineers Shiyu Zhou and Yong Chen deliver a rigorous and practical introduction to the random effects modeling approach for industrial system diagnosis and prognosis. In the book’s two parts, general statistical concepts and useful theory are described and explained, as are industrial diagnosis and prognosis methods. The accomplished authors describe and model fixed effects, random effects, and variation in univariate and multivariate datasets and cover the application of the random effects approach to diagnosis of variation sources in industrial processes. They offer a detailed performance comparison of different diagnosis methods before moving on to the application of the random effects approach to failure prognosis in industrial processes and systems.  In addition to presenting the joint prognosis model, which integrates the survival regression model with the mixed effects regression model, the book also offers readers:  A thorough introduction to describing variation of industrial data, including univariate and multivariate random variables and probability distributions Rigorous treatments of the diagnosis of variation sources using PCA pattern matching and the random effects model An exploration of extended mixed effects model, including mixture prior and Kalman filtering approach, for real time prognosis A detailed presentation of Gaussian process model as a flexible approach for the prediction of temporal degradation signals Ideal for senior year undergraduate students and postgraduate students in industrial, manufacturing, mechanical, and electrical engineering,  Industrial Data Analytics for Diagnosis and Prognosis  is also an indispensable guide for researchers and engineers interested in data analytics methods for system diagnosis and prognosis.

Оглавление

Yong Chen. Industrial Data Analytics for Diagnosis and Prognosis

Industrial Data Analytics for Diagnosis and Prognosis. A Random Effects Modelling Approach

Contents

Guide

Pages

Preface

Acknowledgments

Acronyms

Table of Notation

1 Introduction. 1.1 Background and Motivation

1.2 Scope and Organization of the Book

1.3 How to Use This Book

Bibliographic Notes

2 Introduction to Data Visualization and Characterization

2.1 Data Visualization

2.1.1 Distribution Plots for a Single Variable

Distribution of A Categorical Variable – Bar Chart

Distribution of Numerical Variables – Histogram and Box Plot

2.1.2 Plots for Relationship Between Two Variables

Relationship Between Two Numerical Variables – Scatter Plot

Relationship Between A Numerical Variable and A Categorical Variable – Side-by-Side Box Plot

Relationship Between Two Categorical Variables – Mosaic Plot

2.1.3 Plots for More than Two Variables

Color Coded Scatter Plot

Scatter Plot Matrix and Heatmap

2.2 Summary Statistics

2.2.1 Sample Mean, Variance, and Covariance. Sample Mean – Measure of Location

Sample Variance – Measure of Spread

Sample Covariance and Correlation – Measure of Linear Association Between Two Variables

2.2.2 Sample Mean Vector and Sample Covariance Matrix

2.2.3 Linear Combination of Variables

Bibliographic Notes

Exercises

3 Random Vectors and the Multivariate Normal Distribution

3.1 Random Vectors

3.2 Density Function and Properties of Multivariate Normal Distribution

Properties of the Multivariate Normal Distribution

3.3 Maximum Likelihood Estimation for Multivariate Normal Distributions

3.4 Hypothesis Testing on Mean Vectors

3.5 Bayesian Inference for Normal Distribution

Bibliographic Notes

Exercises

4 Explaining Covariance Structure: Principal Components. 4.1 Introduction to Principal Component Analysis

4.1.1 Principal Components for More Than Two Variables

4.1.2 PCA with Data Normalization

4.1.3 Visualization of Principal Components

4.1.4 Number of Principal Components to Retain

4.2 Mathematical Formulation of Principal Components

4.2.1 Proportion of Variance Explained

4.2.2 Principal Components Obtained from the Correlation Matrix

4.3 Geometric Interpretation of Principal Components. 4.3.1 Interpretation Based on Rotation

4.3.2 Interpretation Based on Low-Dimensional Approximation

Bibliographic Notes

Exercises

5 Linear Model for Numerical and Categorical Response Variables

5.1 Numerical Response – Linear Regression Models

5.1.1 General Formulation of Linear Regression Model

5.1.2 Significance and Interpretation of Regression Coefficients

5.1.3 Other Types of Predictors in Linear Models

Categorical Predictors

Interactions and Nonlinear Transformation of Variables

5.2 Estimation and Inferences of Model Parameters for Linear Regression

5.2.1 Least Squares Estimation

5.2.2 Maximum Likelihood Estimation

5.2.3 Variable Selection in Linear Regression

5.2.4 Hypothesis Testing

5.3 Categorical Response – Logistic Regression Model

5.3.1 General Formulation of Logistic Regression Model

5.3.2 Significance and Interpretation of Model Coefficients

5.3.3 Maximum Likelihood Estimation for Logistic Regression

Bibliographic Notes

Exercises

6 Linear Mixed Effects Model

6.1 Model Structure

6.2 Parameter Estimation for LME Model. 6.2.1 Maximum Likelihood Estimation Method

6.2.2 Distribution-Free Estimation Methods

6.3 Hypothesis Testing

6.3.1 Testing for Fixed Effects

6.3.2 Testing for Variance–Covariance Parameters

Bibliographic Notes

Exercises

7 Diagnosis of Variation Source Using PCA

7.1 Linking Variation Sources to PCA

7.2 Diagnosis of Single Variation Source

7.3 Diagnosis of Multiple Variation Sources

7.4 Data Driven Method for Diagnosing Variation Sources

Bibliographic Notes

Exercises

8 Diagnosis of Variation Sources Through Random Effects Estimation

8.1 Estimation of Variance Components

8.2 Properties of Variation Source Estimators

8.3 Performance Comparison of Variance Component Estimators

Bibliographic Notes

Exercises

9 Analysis of System Diagnosability

9.1 Diagnosability of Linear Mixed Effects Model

9.2 Minimal Diagnosable Class

9.3 Measurement System Evaluation Based on System Diagnosability

Bibliographic Notes

Exercises

Appendix

10 Prognosis Through Mixed Effects Models for Longitudinal Data

10.1 Mixed Effects Model for Longitudinal Data

10.2 Random Effects Estimation and Prediction for an Individual Unit

10.3 Estimation of Time-to-Failure Distribution

10.4 Mixed Effects Model with Mixture Prior Distribution

10.4.1 Mixture Distribution

10.4.2 Mixed Effects Model with Mixture Prior for Longitudinal Data

10.5 Recursive Estimation of Random Effects Using Kalman Filter

10.5.1 Introduction to the Kalman Filter

10.5.2 Random Effects Estimation Using the Kalman Filter

Biographical Notes

Exercises

Appendix

11 Prognosis Using Gaussian Process Model

11.1 Introduction to Gaussian Process Model

11.2 GP Parameter Estimation and GP Based Prediction

11.3 Pairwise Gaussian Process Model

11.3.1 Introduction to Multi-output Gaussian Process

11.3.2 Pairwise GP Modeling Through Convolution Process

11.4 Multiple Output Gaussian Process for Multiple Signals. 11.4.1 Model Structure

11.4.2 Model Parameter Estimation and Prediction

11.4.3 Time-to-Failure Distribution Based on GP Predictions

Bibliographical Notes

Exercises

12 Prognosis Through Mixed Effects Models for Time-to-Event Data

12.1 Models for Time-to-Event Data Without Covariates

12.1.1 Parametric Models for Time-to-Event Data

12.1.2 Non-parametric Models for Time-to-Event Data

12.2 Survival Regression Models

12.2.1 Cox PH Model with Fixed Covariates

12.2.2 Cox PH Model with Time Varying Covariates

12.2.3 Assessing Goodness of Fit

12.3 Joint Modeling of Time-to-Event Data and Longitudinal Data

12.3.1 Structure of Joint Model and Parameter Estimation

12.3.2 Online Event Prediction for a New Unit

12.4 Cox PH Model with Frailty Term for Recurrent Events

Bibliographical Notes

Exercises

Appendix

Appendix Basics of Vectors, Matrices, and Linear Vector Space. A.1 Vectors and Linear Vector Space

A.2 Matrix and Its Operations

References

Index

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Shiyu Zhou

University of Wisconsin – Madison

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Data visualization is an effective and intuitive representation of the qualitative features of the data. Key characteristics of data can also be quantitatively summarized by numerical statistics. This section introduces common summary statistics for univariate and multivariate data.

A sample mean or sample average provides a measure of location, or central tendency, of a variable in a data set. Consider a univariate data set, which is a data set with a single variable, that consists of a random sample of n observations x1, x2,…, xn. The sample mean is simply the ordinary arithmetic average

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