Fault Diagnosis, Prognosis, and Reliability for Electrical Machines and Drives

Fault Diagnosis, Prognosis, and Reliability for Electrical Machines and Drives
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Fault Diagnosis, Prognosis, and Reliability for Electrical Machines and Drives An insightful treatment of present and emerging technologies in fault diagnosis and failure prognosis In Fault Diagnosis, Prognosis, and Reliability for Electrical Machines and Drives, a team of distinguished researchers delivers a comprehensive exploration of current and emerging approaches to fault diagnosis and failure prognosis of electrical machines and drives. The authors begin with foundational background, describing the physics of failure, the motor and drive designs and components that affect failure and signals, signal processing, and analysis. The book then moves on to describe the features of these signals and the methods commonly used to extract these features to diagnose the health of a motor or drive, as well as the methods used to identify the state of health and differentiate between possible faults or their severity. Fault Diagnosis, Prognosis, and Reliability for Electrical Machines and Drives discusses the tools used to recognize trends towards failure and the estimation of remaining useful life. It addresses the relationships between fault diagnosis, failure prognosis, and fault mitigation. The book also provides: A thorough introduction to the modes of failure, how early failure precursors manifest themselves in signals, and how features extracted from these signals are processed A comprehensive exploration of the fault diagnosis, the results of characterization, and how they used to predict the time of failure and the confidence interval associated with it A focus on medium-sized drives, including induction, permanent magnet AC, reluctance, and new machine and drive types Perfect for researchers and students who wish to study or practice in the rea of electrical machines and drives, Fault Diagnosis, Prognosis, and Reliability for Electrical Machines and Drives is also an indispensable resource for researchers with a background in signal processing or statistics.

Оглавление

Abdenour Soualhi. Fault Diagnosis, Prognosis, and Reliability for Electrical Machines and Drives

Fault Diagnosis, Prognosis, and Reliability for Electrical Machines and Drives

Contents

List of Illustrations

List of Tables

Guide

Pages

Contributors

Acknowledgments

Acronyms

Introduction

1 Basic Methods and Tools. 1.1 General Approach

1.2 Feature Extraction: Signal and Preconditioning. 1.2.1 Raw Signals: What Kind of Signals and Sensors?

1.2.1.1 Current Sensors

1.2.1.2 Vibration Measurement and Accelerometers

1.2.1.3 Temperature Sensors

1.2.1.4 Field Sensors

1.2.1.5 Acoustic Sensors

1.2.1.6 Other Sensors

1.2.2 Preconditioning. 1.2.2.1 Signal Features in the Time Domain

1.2.2.2 Symmetric Component, Park Component

1.2.2.3 Symmetric Component, Park Component

1.2.2.4 Signal Features in the Frequency Domain

(2) Fast Fourier transform (recursive Fourier transform)

1.2.2.5 Wavelet Analysis

1.2.2.6 Instantaneous Amplitude and Frequency (1) Instantaneous amplitude

(2) Instantaneous frequency

1.2.2.7 Bilinear Time-frequency Distributions or Quadratic Time-frequency Distributions: Cohen’s Class

1.2.2.7.a Uncertainty principle of Heisenberg

1.2.2.7.b General representation

1.2.2.7.c Properties

1.2.2.7.d Different representations

1.2.2.8 Statistic Features

1.2.2.9 Cyclostationarity (1) General description

(2) nth-order strict cyclostationarity

1.2.3 Model Approach

1.2.3.1 Kalman Observer

1.2.3.2 Extended Observer

1.2.3.3 Unscented Kalman Filter

1.2.4 Parity Space

1.3 Feature Reduction, Principal Component Analysis

1.3.1 Principal Component Analysis: A Space Reduction and an Unsupervised Classification

1.3.2 Intercorrelation

1.3.2.1 Pearson Coefficient “r”

1.3.2.2 Spearman Coefficient “ρ”

1.3.3 Information Content: Shannon Entropy

1.3.4 Pattern Sizing Reduction for a Supervised Classification

1.3.4.1 Selection Criteria

1.3.4.2 Sequential Backward Feature Selection and Sequential Forward Feature Selection

1.3.5 Pattern Sizing Reduction for an Unsupervised Classification: Laplacian Score

1.3.6 Choice of the Number of Classes for an Unsupervised Classification

1.3.6.1 Choice of the Number of Classes with a PCA

1.3.6.2 General Case

1.3.7 Other Quality Criteria of a Classification

1.3.7.1 R2 index

1.3.7.2 Calinski–Harabasz Index

1.3.7.3 Davies–Bouldin Index

1.3.7.4 Silhouette Index

1.3.7.5 Dunn Index

1.4 Classification Methods. 1.4.1 Generalities

1.4.1.1 Supervised and Unsupervised Clustering

1.4.1.2 Measuring the Similarity: Different Distances

1.4.2 Supervised Clustering

1.4.2.1 k Nearest Neighbors

1.4.2.2 Support Vector Machine

1.4.2.3 Recurrent Neural Network

1.4.3 Unsupervised Clustering

1.4.3.1 Hierarchical Classification

(1) Linkage criterion

1.4.3.2 K-means and Centroid Clustering

1.4.3.3 Self-organizing Map

1.5 Prognosis Methods. 1.5.1 Prognosis Process

1.5.2 Time Series Extrapolation Methods

(0)1 Definition

(2) Estimation of the trend ([106])

1.5.3 Bayesian Inference

1.5.4 Markov Chain

1.5.5 Hidden Markov Models

1.5.6 Rainflow

1.5.6.1 Hidden Semi-Markov Models

References

2 Applications and Specifics. 2.1 General Presentation of Motor Drives

2.2 Electrical Machines

2.2.1 Basics

2.2.2 Magnetic Steel and Magnets

2.2.3 Windings and Insulation

2.3 Machine Models, Operation, and Control. 2.3.1 Three-phase Windings

2.3.2 Induction Machines

2.3.2.1 Induction Machine Rotor Field Orientation

2.3.2.2 Direct Torque Control

2.3.3 Permanent Magnet AC Machines

2.4 Faults in Electrical Machines

2.4.1 Operational Variables and Measurements

2.4.2 Supervision, Detection, and Fault Classification

2.4.3 Bearings

2.4.4 Insulation

2.5 Open and Short Faults, Eccentricity, Broken Magnets and Rotor Bars

2.5.1 Induction Machines

2.5.1.1 Stator Fault Diagnosis

2.5.1.2 Eccentricity

2.5.1.3 Multi-fault Diagnosis with Stray Flux and Flux Sensor

2.5.1.4 Open Faults in Windings and Inverter

2.5.1.5 Broken Rotor Bars

2.5.2 Permanent Magnet AC Machines. 2.5.2.1 Demagnetization of Permanent Magnets

2.5.2.2 Open and Short Circuit

2.5.3 Sensor Faults

2.5.4 Fault Mitigation and Management

2.6 Power Electronics and Systems

2.6.1 A Brief Description of Power Electronics in AC drives

2.6.2 A Brief Description of Static Switches

2.6.2.1 Mosfet

2.6.2.2 Igbt

2.6.2.3 Si and SiC Technology

2.6.2.4 Thermal Behavior

2.6.3 A Brief Description of Capacitors. 2.6.3.1 General Description

2.6.3.2 Different Kinds of Capacitors. 2.6.3.2.a Non-polarized Capacitors (1) Air

(2) Ceramic

(3) Plastic

2.6.3.2.b Polarized Capacitors

(4) Tantalum capacitors

2.6.4 Device Faults and Their Manifestation

2.6.4.1 Basic Notion

2.6.4.2 On Chip Failures

2.6.4.3 Packaging and Chip Environment Failures

2.6.5 Capacitor Failure Modes

2.6.5.1 Failure by Degradation

2.6.5.2 Catastrophic Failure

2.6.6 Diagnosis and Prognosis Techniques for Power Devices. 2.6.6.1 Introduction

2.6.6.2 Failure Modes Indicators and TSEP for Power Electronic Devices

2.6.6.3 Diagnosis of Failure Modes

2.6.6.3.a Diagnosis based on the direct analysis of the current (1) Park’s transformation

(2) Slope of current

(3) Average current

(4) Fuzzy technique

2.6.6.3.b Diagnosis based on the direct or indirect analysis of junction temperature

(5) Diagnosis based on TSEPs (see 2.6.6.2)

(6) Diagnosis based on a thermal model

2.6.6.3.c Diagnosis based on signal processing

(7) Frequency analysis

(8) Instantaneous frequency method

(9) Wavelet analysis

2.6.6.3.d Diagnosis based on clustering

2.6.6.3.e Diagnosis based on neural network

2.6.6.3.f Synthesis

2.6.6.4 Prognosis of Failure Modes

2.6.6.4.a Prognosis based on failure mechanism and statistical data

2.6.6.4.b Prognosis based on Failure Precursors

(1) Conventional numerical techniques: Regressors, Kalman filters, Particle filter, etc

(2) Machine learning techniques

(3) Fuzzy methods

2.6.7 Diagnosis and Prognosis Techniques for Capacitors. 2.6.7.1 Fault Diagnosis Techniques

2.6.7.2 Methods for Predicting Electrolytic Capacitor Failures

Bibliography

3 Fault Diagnosis and Prognosis for Reliability Enhancement. 3.1 Introduction

3.2 Fundamentals

3.2.1 The Pattern of Failures with Time for Non-Repairable Items

3.2.2 Distribution Functions

3.2.3 Confidence in Reliability and Prognosis

3.3 Component Reliability

3.4 Reliability of Subsystems and Systems. 3.4.1 Analysis Tools

3.5 Lifetime, Reliability Prediction

3.6 Fault Management and Mitigation

3.7 Design and Manufacturing

3.8 Applications and Case Studies

3.9 Scheduled Maintenance, Condition-Based Maintenance and Prognosis-Enhanced Reliability

3.9.1 Reliability and Costs

3.10 Conclusions

Bibliography

Index

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Отрывок из книги

Elias G. Strangas

Michigan State UniversityEast Lansing, Michigan

.....

University of LyonVilleurbanne, France

Abdenour Soualhi

.....

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