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Critical Speeds

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A critical speed is defined as any operating rotational speed that coincide with one of the rotor systems damped, natural frequencies. Operation at the critical speed for extended periods of time can result in internal damage due to excessive lateral vibration levels. It is important for operators to know their compressor critical speeds so they can be avoided. The original equipment manufacturer usually provides a list of critical speeds for users to avoid. Force response plots such as the one shown in Figure 1.6 can be used to locate critical speeds once the compressor has been installed in the field. The reader can see by studying the forced response plots in Figure 1.4 that rotor vibration increases significantly at about 1350 rpms and 2385 rpms due to the existence of rotor critical speeds.

Figure 1.6 Here is a typical predicted forced response plot. The upper plot is the 1x phase versus the rotor speed and the lower plot is lateral vibration versus rotor speed. This analysis was run with mid-span imbalance. Notice: 1) there seems to be a rotor critical at about 1350 rpm where both the X and Y probes will see vibration peaks, which appears to be the rotor first critical, 2) there seems to be a second rotor critical at about 2375 rpm, 3) both critical speeds have major phase shifts associated with them.

Maintenance, Reliability and Troubleshooting in Rotating Machinery

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