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2.6.1.1 Low Btu Gas

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During the production of gas by oxidation of the feedstock with air, the oxygen is not separated from the air and, as a result, the gas product invariably has a low Btu value (low heat-content) on the order of 150 to 300 Btu/ft3. Low Btu gas is also the usual product of in situ gasification of coal (Speight, 2013) which is essentially used as a method for obtaining energy from coal without the necessity of mining the coal, especially if the coal cannot be mined or of mining is uneconomical.

Several important chemical reactions, and a host of side reactions, are involved in the manufacture of low heat-content gas under the high-temperature conditions employed (2011; Speight, 2013). Low heat-content gas contains several components, four of which are always major components present at levels of at least several percent; a fifth component, methane, is marginally a major component.

The nitrogen content of low heat-content gas ranges from somewhat less than 33% v/v to slightly more than 50% v/v and cannot be removed by any reasonable means; the presence of nitrogen at these levels makes the product gas low heat-content by definition. The nitrogen also strongly limits the applicability of the gas to chemical synthesis. Two other noncombustible components (water, H2O, and carbon dioxide, CO) further lower the heating value of the gas; water can be removed by condensation and carbon dioxide by relatively straightforward chemical means.

The two major combustible components are hydrogen and carbon monoxide; the H2/ CO ratio varies from approximately 2:3 to approximately 3:2. Methane may also make an appreciable contribution to the heat content of the gas. Of the minor components hydrogen sulfide is the most significant and the amount produced is, in fact, proportional to the sulfur content of the feed coal. Any hydrogen sulfide present must be removed by one, or more, of several procedures (Mokhatab et al., 2006; Speight, 2019).

Producer gas is a low Btu gas typically obtained from a coal gasifier (fixed-bed) upon introduction of air instead of oxygen into the fuel bed. The composition of the producer gas is approximately 28% v/v carbon monoxide, 55% v/v nitrogen, 12% v/v hydrogen, and 5% v/v methane with some carbon dioxide. Water gas is a medium Btu gas which is produced by the introduction of steam into the hot fuel bed of the gasifier. The composition of the gas is approximately 50% v/v hydrogen and 40% v/v carbon monoxide with small amounts of nitrogen and carbon dioxide. Also, low heat-content gas is of interest to industry as a fuel gas or even, on occasion, as a raw material from which ammonia, methanol, and other compounds may be synthesized.

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