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Table of Contents by Topic

OPERATIONS

General

Running the First Part — Economically, That Is

Preventing Scrap with Offsets

Scaling Option

Setting Up a New Part

Getting Rid of Chatter

Peck Drilling — Watching the Q

Cutting

Trial Cut for Measuring

Knurling

Knurling on CNC Lathes

Lathes

Lathe Cycles — To Use or Not to Use?

Conversion of Lathe Cycles

Spindle Speed Control on CNC Lathes

Live Tooling on CNC Lathes

Lathe Cycles G70–G72 — Part 1

Lathe Cycles G70-G72 — Part 2

Machines

Alternate CNC Machine Selection

Tapping

Standard and Rigid Tapping — Part 1

Standard and Rigid Tapping — Part 2

Threading

Threading Methods Compared

Going Helical with Threads

Multi-Start Threading

Limitations in Threading

Programming a Long Thread

Threading with G76 Cycle — Basics

Threading with G76 Cycle — Details

Tools

Tool Length Setup — Three Methods

Automatic Tool Change — ATC

Maximum Tool Specifications

Live Tooling on CNC Lathes

Turning

CNC Turning — Why Are There So Many Errors?

PROGRAMMING

Why Should I Know Manual Programming?

CAD/CAM or CAD and CAM?

Short Suggestions for Long Programs

Keep Records — Document Your Programs

Minimizing Program Length

Well-Structured Program Structure

Control Features — Optional or Standard?

Programming Process — When Is It Completed?

Quality in CNC Programming

Short Ideas and Observations

Interpreting a CNC Program

Safety and CNC Programming

Programming Techniques

Part Program Upgrading and Updating

Shifting Program Zero — Part 1

Shifting Program Zero — Part 2

Imaging a Mirror Image

Automatic Corner Breaking

The “Other” Work Offset

Programming a Long Thread

Feedrate Adjustment on Arcs

Programming a Full Circle

Subprograms

(Extreme) Power of Subprograms

Toolpaths

Simulating the Toolpath

CODES, FUNCTIONS, AND MACROS

Codes

Special Purpose G-Codes

Homeward Bound with G28

G76: Two Formats, One Cycle

Create Your Own G-Code

Lathe Cycles G70–G72 — Part 1

Lathe Cycles G70-G72 — Part 2

Threading with G76 Cycle — Basics

Threading with G76 Cycle — Details

Functions

Mastering M-Functions

Block Skip Adds Flexibility

Macros

Default Settings in Macros

Special Tapping Macro

CYCLES

Lathe Cycles — To Use or Not to Use?

Conversion of Lathe Cycles

Fixed Cycles Repetition

Lathe Cycles G70–G72 — Part 1

Lathe Cycles G70-G72 — Part 2

Threading with G76 Cycle — Basics

Threading with G76 Cycle — Details

THE MATHEMATICS OF CNC

Focus on Numbers

When 1 Thou Equals 65 Dollars

Easing Up on Calculations

Feedrate Adjustment on Arcs

CNC GEOMETRY

Working in Planes

A Case for Polar Coordinates

Programming a Full Circle

WORKING IN THE FIELD

Are You a CAM Machinist?

CNC Programmer/Operator — Should One Person Be Both?

Using CAM Software in Small Shops

APPENDICES

Appendix 1 Interpreting a CNC Program

Appendix 2 Default Settings in Macros

Appendix 3 Create Your Own G-Cod

Appendix 4 Scaling Option

Appendix 5 Safety and CNC Programming

Appendix 6 Lathe Cycles G70-G72 — Part 2

INDEX

CNC Tips and Techniques

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