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Table of Contents

Preface

Introduction

About the Author

Part 1: The Spare Parts Management System

1.1 Your Management Systems Either Are Designed or Evolve Randomly

1.2 What Are MRO and Spare Parts?

1.3 Why Spare Parts Are Different (from Other Inventory Types)

1.4 Five Common Supply Chain Techniques That You Should Not Use for Spare Parts Management

1.5 The Number One Problem with Spare Parts Inventory Management

1.6 The Big Picture—Putting Spare Parts Management in Context

1.7 Maintenance Alone Won’t Solve Your Spare Parts Problems

1.8 Spare Parts Management Requires Collaboration, Not Just Cooperation

1.9 Financial Considerations

1.10 Follow the Money—Accounting for Spare Parts

1.11 The Key Elements of a Spare Parts Management System

1.12 A Quick Word on Multiechelon Systems

1.13 Inventory Prevention

1.14 Spare Parts Inventory Management Policies

1.15 Categories

1.16 Procedures

1.17 Developing a Spare Parts Identification System

1.18 Best Practice Spare Parts Management Research

1.19 The Best Practices That Make a Real Difference

10 Key Lessons: The Spare Parts Management System

Part 2: Create and Stock

2.1 Introduction

2.2 Deciding What to Stock

2.3 The Pros and Cons of Spare Parts Standardization

2.4 Capital Equipment and the Spare Parts First-Time Buy

2.5 Spare Parts and Criticality

2.6 A Practical Method for Setting Spare Parts Holding Levels

10 Key Lessons: Create and Stock

Part 3: Operations

3.1 The Longest Part of the Cycle

3.2 Forecasting Spare Parts Requirements

3.3 Inventory Optimization

3.4 Managing Rotable and Repairable Spares

3.5 Storeroom Management

3.6 How to Achieve 100% Inventory Accuracy—a Preventive Approach

3.7 The Practical Application of Bar Codes

3.8 Materials Data Management and Cleansing

3.9 Integrated Maintenance and Spare Parts Planning

3.10 Spare Parts Procurement Issues

10 Key Lessons: Operations

Part 4: Obsolescence and Disposal

4.1 Obsolescence and Disposal Is Part of the Life Cycle

4.2 Managing Obsolescence

4.3 Managing End of Life and Last-Time Buy

4.4 Spare Parts Disposal

10 Key Lessons: Obsolescence and Disposal

References

Commonly Used Acronyms

Index

Spare Parts Inventory Management

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