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CHAPTER II
CELLULOSE AND PAPER-MAKING FIBRES
ОглавлениеWhen plants such as flax, cotton, straw, hemp, and other varieties of the vegetable kingdom are digested with a solution of caustic soda, washed, and then bleached by means of chloride of lime, a fibrous mass is obtained more or less white in colour.
This is the substance known to paper-makers as paper pulp, and the several modifications of it derived from different plants are generally known to chemists as cellulose.
Although plants differ greatly in physical structure and general appearance, yet they all contain tissue which under suitable treatment yields a definite proportion of this fibrous substance. The preparation of a small quantity of cellulose from materials like straw, rope, hemp, the stringy bark of garden shrubs, wood, and bamboo can easily be accomplished without special appliances. Soft materials, such as straw and hemp, are cut up into short pieces, hard substances like wood and bamboo are thoroughly hammered out, in order to secure a fine subdivision of the mass. The fibre so prepared is then placed in a small iron saucepan, and covered with a solution made up of ten parts of caustic soda and 100 parts of water. The material is boiled gently for eight or ten hours, the water which is lost through evaporation of steam being replaced by fresh quantities of hot water at regular intervals. When the fibrous mass breaks up readily between the fingers, it is poured into a sieve, or on a piece of muslin stretched over a basin, and washed completely with hot water until clean and free from alkali. Hard pieces and portions which seem incompletely boiled are removed, and the residual fibres separated out. These fibres are placed in a weak, clear solution of ordinary bleaching powder, left for several hours, and subsequently thoroughly washed. This simple process will give a more or less white fibrous material.
The purest form of cellulose is cotton. A very slight alkaline treatment, followed by bleaching, is sufficient to remove the non-fibrous constituents of the plant, and a large yield of cellulose is obtained. For this reason the cotton fibre ranks high as an almost ideal material for paper-making, possessing the quality of durability.
Cellulose is an organic compound, containing carbon, hydrogen, and oxygen in the following proportions:—
Carbon | 44·2 |
Hydrogen | 6·3 |
Oxygen | 49·5 |
100·0 | |
Its composition is represented by the formula C6H10O5.
The celluloses obtained from various plants are not identical either in physical structure and chemical constitution, or as to their behaviour when employed for paper-making. In fact, the well-known differences between the raw materials used for paper-making, and also between the numerous varieties of finished paper, are to be largely accounted for and explained by a careful study of the cellulose group, particularly with reference to the microscopic characteristics and the chemical composition of the individual species.
The only vegetable substance which may be regarded as a simple cellulose is cotton, all others being compound celluloses of varying constitution, the nature of which cannot be appreciated without a considerable knowledge of chemistry. The classification of such plants, therefore, in a book of this description must be limited to certain distinctions having some immediate practical bearing on the question of paper manufacture.
Cotton.—Regarded as the typical simple cellulose, containing 91 per cent. of cellulose, and remarkable for its resistance to the action of caustic soda.
Linen.—The cellulose isolated from flax by treatment with alkali or caustic soda cannot readily be distinguished from cotton cellulose by chemical analysis or reactions. The difference is almost entirely a physical one.
Flax is a typical compound cellulose, to which has been given the name pecto-cellulose on account of certain properties. Other well-known plants of this class are ramie, aloe, “sunn hemp,” manila.
Esparto.—The cellulose isolated from esparto differs in composition from cotton cellulose:—
Carbon | 41·0 |
Hydrogen | 5·8 |
Oxygen | 53·2 |
100·0 | |
It is regarded as an oxycellulose, being readily oxidised by exposure to air at 100° C. Other oxycelluloses familiar to the paper-maker are straw, sugarcane, bamboo.
Wood.—The difference between wood and the plants already mentioned is expressed by the term lignified fibre or ligno-cellulose. This term is used to indicate that the wood is a compound cellulose containing non-fibrous constituents, to which has been given the name lignone. Jute is another example of this class.
These distinctions may be exemplified by reference to a simple experiment. If three papers, such as a pure rag tissue or a linen writing, an ordinary esparto printing, and a cheap newspaper containing about 80 per cent. of mechanical wood, are heated for twenty-four hours in an oven at a temperature of 105° C., the first will undergo little, if any, change in colour, while the others will be appreciably discoloured, the mechanical wood pulp paper most of all.
This change is due to the gradual oxidation of the constituents of the paper, the ligno-cellulose of the mechanical wood pulp being most readily affected by the high temperature, and the pure cellulose of the rag paper being least altered.
The process of oxidation, brought about rapidly under the conditions of the experiment described, takes place in papers of low quality exposed to air in the ordinary circumstances of daily use, but of course at an extremely slow rate. The deterioration of such paper is not, however, due to the simple oxidation of the cellulose compounds, because other factors have to be taken into account. The presence of impurities in the paper on the one hand, and of chemical vapours in the air on the other, hastens the decay of papers very considerably.
Percentage of Cellulose in Fibrous Plants.—The value of a vegetable plant for paper-making is first determined by a close examination of the physical structure of the cellulose isolated by the ordinary methods of treatment. If the fibres are weak and short, the raw material is of little value, and it is at once condemned without further investigation, but should the fibre prove suitable, then the question of the percentage of cellulose becomes important.
There are several methods employed for estimating the amount of cellulose in plants. The process giving a maximum yield is known as the chlorination method, the details of which are as follows:—About ten grammes of the air-dried fibre is dried at 100° C. in a water oven for the determination of moisture. A second ten grammes of the air-dried fibre is boiled for thirty minutes with a weak solution of pure caustic soda (ten grammes of caustic soda in 1,000 cubic centimetres of water), small quantities of distilled water being added at frequent intervals to replace water lost by evaporation. The residue is then poured on to a piece of small wire gauze, washed thoroughly, and squeezed out. The moist mass of fibre is loosened and teased out, placed in a beaker, and submitted to the action of chlorine gas for an hour. The bright yellow mass is then washed with water and immersed in a solution of sodium sulphite (twenty grammes of sodium sulphite in 1,000 cc. of water). The mixture is slowly heated, and finally boiled for eight to ten minutes, with the addition of 10 cc. of caustic soda solution. The residue is washed, immersed in dilute sodium hypochlorite solution for ten minutes, again washed, first with water containing a little sulphurous acid and then with pure distilled water. It is finally dried and weighed.
The second process for estimating cellulose is based upon the use of bromine and ammonia. About ten grammes of the air-dried fibre is placed in a well-stoppered wide-mouthed bottle with sufficient bromine water to cover it. As the reaction proceeds the red solution gradually decolourises, and further small additions of bromine are necessary. The mass is then washed, and boiled in a flask connected to a condenser with a strong solution of ammonia for about three to four hours. The fibrous residue is washed, again treated with bromine water in the cold, and subsequently boiled with ammonia. The alternative treatment with bromine and ammonia is repeated until a white fibrous mass is obtained.
In practice the paper-maker is confined to two or three methods for the isolation of the fibres, viz., alkaline processes, which require the digestion of the material with caustic soda, lime, lime and carbonate of soda, chiefly applied to the boiling of rags, esparto, and similar pecto-celluloses; acid processes, in which the material is digested with sulphurous acid and sulphites. The latter methods are at present almost exclusively used for the preparation of chemical wood pulp.
Yields of Cellulose in the Paper Mill.—The object of the paper-maker is to obtain a maximum yield of cellulose residue at a minimum of cost. Usually the amount of actual bleached paper pulp obtained in the mill is less than the percentage obtained by careful quantitative analysis, for reasons easily understood.
In the first place, the raw material is digested for a stated period with a carefully measured quantity of caustic soda, for example, at a certain temperature. Now the conditions of boiling may be varied by altering one or more of these factors, the period of boiling, the strength of solution, or the steam pressure, and the paper-maker must exercise his judgment in fixing the exact relation between the varying factors so as to produce the best results.
In the second place, the mechanical devices for washing the boiled pulp and for bleaching cause slight losses of fibre, which cannot be altogether avoided when operations are conducted on a large scale. Frequently, also, a greater yield of boiled material may involve a larger quantity of bleaching powder, so that it is evident the adjustment of practical conditions requires considerable technical skill and experience.
The percentage of cellulose in the vegetable plants employed more or less in the manufacture of paper is given in the following table:—
Table Showing Percentage of Cellulose in Fibrous Plants.
Fibre. | Cellulose, per cent. |
Cotton | 91·0 |
Flax | 82·0 |
Hemp | 77·0 |
Ramie | 76·0 |
Manila | 64·0 |
Jute | 64·0 |
Wood (pine) | 57·0 |
Bagasse | 50·0 |
Bamboo | 48·0 |
Esparto | 48 to 42 |
Straw | 48 to 40 |
The Properties of Cellulose.—Cellulose is remarkably inert towards all ordinary solvents such as water, alcohol, turpentine, benzene, and similar reagents, a property which renders it extremely useful in many industries, with the result that the industrial applications of cellulose are numerous and exceedingly varied.
Solubility.—Cellulose is dissolved when brought into contact with certain metallic salts, but it behaves quite differently to ordinary organic compounds. Sugar, for example, is a crystalline body soluble in water, and can be recovered in a crystalline state by gradual evaporation of the water. Cellulose under suitable conditions can be dissolved, but it cannot be reproduced in structural form identical with the original substance.
If cellulose is gently heated in a strong aqueous solution of zinc chloride, it gradually dissolves, a thick syrupy mass being obtained, which consists of a gelatinous solution of cellulose. If the mixture is diluted with cold water, a precipitate is produced consisting of cellulose hydrate intimately associated with oxide of zinc, which latter can be dissolved out by means of hydrochloric acid. The resulting product is not, however, the original substance, but a hydrated cellulose, devoid of any crystalline structure.
Cellulose is also soluble in ammoniacal solutions of cupric oxide, from which it can be precipitated by acids or by substances which act as dehydrating agents, e.g., alcohol.
Hydrolysis.—An explanation of the behaviour of cellulose towards the solvents already mentioned, and towards acid and alkali, requires a reference to its chemical composition.
The substance is a compound of carbon, hydrogen, and oxygen represented by the formula
C6H10O5
being one of a class of organic compounds known as carbohydrates, so designated because the hydrogen and oxygen are present in the proportions which exist in water.
Water = Hydrogen + Oxygen
H2 + O.
The H10O5 in the cellulose formula corresponds to 5 (H2O).
When cellulose is acted upon by acid, alkali, and certain metallic salts, it enters into combination with one or more proportions of water, forming cellulose hydrates of varying complexity. This change is usually termed hydrolysis.
With mineral acids like sulphuric and hydrochloric acids, cellulose, if boiled in weak solutions, is converted into a non-fibrous brittle substance having the composition
C12H20O10 2 H2O
to which the name hydra-cellulose has been given. Similar changes occur, but at a much slower rate, when cellulose is in contact with free acids at ordinary temperatures. For this reason it is important that paper, when finished, should not be contaminated with free acid.
The nature and extent of the chemical change can be varied by altering the strength of the acid and the conditions of treatment. The manufacture of parchment paper is an example of the practical utility of the chemical reaction between cellulose and acid. A sheet of paper is dipped into a mixture of three parts of strong sulphuric acid and one part of water, when it becomes transparent. Left in the solution it dissolves, but if taken out and dipped into water in order to wash off the acid the reaction is stopped, and a tough semi-transparent piece of parchment is obtained. The cellulose is more or less hydrated, having the composition
C12H20O10 H2O,
a substance having the name amyloid.
Oxidation.—Cellulose is only oxidised to any appreciable extent by acid and alkali if treated under severe conditions. It is remarkable that the processes necessary for isolating paper pulp from plants when digested with these chemical reagents do not act upon or destroy the fibre, and this capacity for resisting oxidation has rendered cellulose extremely valuable to many of the most important industries.
The resistant power of the cellulose is, however, broken down by the use of acid and alkali in concentrated form.
Oxalic and acetic acids are obtained when cellulose is heated strongly at 250° C. with solid caustic soda.
Oxy-cellulose, a white friable powder, is produced by means of strong mineral acids. Nitric acid at 100° C. attacks the fibre very readily and produces about 30-40 per cent. of the oxidised cellulose.