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Оглавление

TABLE OF CONTENTS

Cover

Title Page

Copyright

Dedication

Foreword

Acknowledgments

Preface to the Second Edition

Preface to the First Edition

Abbreviations and Acronyms

1.The Production and Distribution Process

1.1Process Efficiency

1.2Work and Its Value

1.3Manufacturing and Service Industries

1.4The Systems Approach

1.5Impact of Efficiency on Resources

1.6Maintenance—The Questions to Address

1.7Chapter Summary

2.Process

2.1The Functional Approach

2.2Functional Block Diagrams (FBD)

2.3Failure Modes and Effects Analysis (FMEA)

2.4Effective Planning

2.5Prevention of Failures or Mitigation of Consequences?

2.6Chapter Summary

3.Reliability Engineering for the Maintenance Practitioner

3.1Failure Histograms

3.2Probability Density Function

3.3Mortality

3.4Hazard Rates and Failure Patterns

3.5The Trouble with Averages

3.6The Special Case of the Constant Hazard Rate

3.7Availability

3.8Mean Availability

3.9The Weibull Distribution

3.10Deterministic and Probabilistic Distributions

3.11Age-Exploration

3.12Chapte Summary

Appendix 3-1

Appendix 3-2

4.Failure, Its Nature and Characteristics

4.1Failure

4.2The Operating Context

4.3The Feedback Control Model

4.4Life Without Failure

4.5Capability and Expectation

4.6Incipiency

4.7Limits to the Application of Condition Monitoring

4.8Age Related Failure Distribution

4.9System Level Failures

4.10Human Failures

4.11Chapter Summary

Appendix 4-1

5.Life Cycle Aspects of Risks in Process Plants

5.1Design Quality

5.2Risks During Construction

5.3The Pre-Commissioning and Commissioning Phases

5.4Planning of Maintenance Work

5.5The Operational Phase

5.6Modifications to Plant and Change Control

5.7Maintenance Costs

5.8End of Life Activities

5.9Chapter Summary

6.Process Plant Shutdowns

6.1Factors Affecting Operating Run Lengths

6.2Risks Related to Planned Shutdowns

6.3Planning

6.4Safety and Environmental Hazards

6.5Work Scope and Associated Risks

6.6Quality

6.7Organization

6.8Execution

6.9Specialized Equipment Overhauls

6.10Cost Control

6.11Communication

6.12Contractors

6.13Shutdown Reports

6.14Post-Shutdown Review

6.15Chapter Summary

7.Facets of Risk

7.1Understanding Risk

7.2Descriptive or Qualitative Risk

7.3Factors Influencing Decision-Making

7.4The Quantitative Aspect of Risk

7.5Risk Management Standards

7.6Chapter Summary

8.The Escalation of Events

8.1Learning from Disasters

8.2Hindsight is 20-20 Vision

8.3Foresight—Can We Improve It?

8.4Event Escalation Model

8.5Damage Limitation Model

8.6Failure of Barriers

8.7Event Escalation Relationship

8.8Evaluating Test Frequencies

8.9Incipiency Period

8.10Chapter Summary

9.Maintenance

9.1Maintenance at the Activity Level—An Explanation of Terminology

9.2The Raison D’être of Maintenance

9.3The Continuous Improvement Cycle

9.4System Effectiveness and Maintenance

9.5Chapter Summary

Appendix 9.1

10.Risk Reduction

10.1Frequency or Severity?

10.2Reliability Block Diagrams and Mathematical Modeling

10.3Hazard and Operability Studies (HAZOP)

10.4Fault Tree Analysis (FTA)

10.5Root Cause Analysis (RCA)

10.6Total Productive Maintenance (TPM)

10.7Reliability Centered Maintenance (RCM)

10.8Risk Based Inspection (RBI)

10.9Instrumented Protective Function (IPF)

10.10Compliance and Risk

10.11Reducing Perceived Risks

10.12Chapter Summary

11.Information for Decision Making

11.1Work and the Generation of Data

11.2The Collection of Quantitative Data

11.3The Collection of Maintenance Data

11.4The Collection of Qualitative Data

11.5Errors in Data Collection

11.6Fixed Format Data Collection

11.7Obtaining Information from Data

11.8Decision Support

11.9Procedures

11.10Business Process Management

11.11Chapter Summary

Appendix 11-1

12.The Reliability Improvement Process (TRIP)

12.1The Asset Register

12.2Human Reliability

12.3Getting the Basics Right (GTBR)

12.4Failure Elimination

12.5Planning

12.6Scheduling

12.7Work Preparation

12.8Condition Based Maintenance (CBM)

12.9Compliance

12.10Chapter Summary

Appendix 12-1

Appenidx 12-2

Appendix 12-3

13.Improving System Effectiveness

13.1System Effectiveness

13.2Integrity and System Effectiveness

13.3Managing Hazards

13.4Reducing Risks—Some Practical Steps

13.5Communicating Risk Reduction Plans

13.6The Way Forward

13.7Bridging the Chasm Between Theory and Practice

13.8Maintenance as an Investment

13.9Chapter Summary

Appendix 13-1

14.Book Summary

Glossary

Index

Effective Maintenance Management

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