Читать книгу Metal Shaping Processes - Vukota Boljanovic - Страница 6
ОглавлениеCONTENTS
Classification of Shaping Processes
Production Equipment and Tooling
Chapter 1Fundamentals of Metal Casting
1.5Solidification and Cooling of Metals
Chapter 2Metal Casting Processes
2.2.6The Sand Casting Operation
2.3Other Expendable Mold Casting Processes
2.3.3Evaporative Pattern Casting Process
2.4Permanent Mold Casting Processes
2.4.1Basic Permanent Mold Casting
2.4.2Vacuum Permanent Mold Casting
2.5Melting Practice and Furnaces
Chapter 3Metal Casting: Design and Materials
3.2Casting Design Considerations
3.2.1General Design Considerations for Casting
3.3Computer Modeling of Casting Processes
3.4.3Nonferrous Casting Alloys
PART IIPARTICULATE PROCESSING FOR METALS
Chapter 4Powder Metallurgy
4.2Characteristics of Metal Powders
4.2.1Particle Size Measurement and Distribution
4.2.2Particle Shape and Internal Structure
4.2.3Friction and Flow Characteristics of Particles
4.2.4Packing, Density, and Porosity
4.3Production of Metallic Powder
4.3.1Atomization
4.3.2Mechanical Processes
4.3.3Chemical Processes
4.3.4Electrolytic Deposition
4.3.5Hybrid Atomization
4.4Powder Manufacturing Processes of Metal Parts
4.4.1Blending and Mixing of the Powders
4.4.2Compaction of Metallic Powder
4.4.3Sintering
4.4.4Secondary Operations
4.4.5Isostatic Pressing
4.4.6Powder Injection Molding
4.4.7Powder Rolling, Extrusion, and Forging
4.4.8Liquid Phase Sintering
4.5Powder Metallurgy Materials
4.5.1Conventional Materials
4.5.2Advanced Materials
4.6Design Considerations in Powder Metallurgy
4.6.1Tooling Considerations
4.7Economics of Powder Metallurgy
PART IIIDEFORMATION PROCESSES
Chapter 5Fundamentals of Metal Forming
5.1Introduction
5.2Classification of Metal Forming Processes
5.3Material Behavior in Metal Forming Processes
5.3.1Tensile Properties
5.3.2Flow Stress
5.4Temperature in Metal Forming
5.4.1Cold Working
5.4.2Warm-Working
5.4.3Hot Working
5.4.4Isothermal Forming
5.5Effect of Strain Rate
5.6Friction in Metal Forming
5.7Lubrication in Metal Forming
Chapter 6Rolling of Metals
6.1Introduction
6.2Flat Rolling Process
6.2.1Analysis of Workpiece Deformation by Flat Rolling
6.2.2Roll Force, Torque, and Power
6.2.3Vibration and Chatter
6.3Shape Rolling
6.4Tube Rolling Process
6.4.1Pierce and Pilger Rolling Process
6.4.2Plug Rolling Process
6.4.3Continuous Mandrel Rolling Process
6.4.4Push Bench Process
6.5Ring Rolling
6.6Rolling Mills
Chapter 7Forging
7.1Introduction
7.2Hand Forging
7.2.1Tools and Equipment for Hand Forging
7.2.2Fundamental Hand Forging Operations
7.3Open Die Forging
7.3.1Analysis of Open Die Forging
7.4Impression Die Forging
7.4.1Analysis of Impression Die Forging and Flash Land Geometry
7.5Flashless Die Forging
7.6Various Forging Processes
7.6.1Coining
7.6.2Heading
7.6.3Hobbing
7.6.4Orbital Forging
7.6.5Isothermal Forging
7.6.6Swaging and Radial Forging
7.7Forgeability of Metals
7.8Forging Die Design and Die Materials
7.8.1Customer Technical Specification
7.8.2Die Design
7.8.3Testing of the Die
7.8.4Customer Approval
7.8.5Die Wear and Die Materials
7.9Forging Machines
7.9.1Forging Presses
7.9.2Forging Hammers
Chapter 8Extrusion and Drawing of Metals
8.1Extrusion
8.1.1Direct Extrusion
8.1.2Indirect Extrusion
8.1.3Hydrostatic Extrusion
8.1.4Impact Extrusion
8.1.5Hot Versus Cold Extrusion
8.1.6Analysis of Extrusion
8.1.7Defects in Extrusion
8.1.8Extrusion Dies and Presses
8.2Drawing
8.2.1Wire and Bar Drawing
8.2.2Tube Drawing
8.2.3Mechanics of Drawing
Chapter 9Sheet Metal Working
9.1Introduction
9.2Cutting Processes
9.2.1Shearing
9.2.2Cutoff and Parting
9.2.3Blanking and Punching
9.2.4Other Sheet Metal Cutting Operations
9.3Bending Processes
9.3.1Mechanics of Bending
9.3.2Bend Allowance
9.3.3Bend Radius
9.3.4Bending Force
9.3.5Springback
9.3.6Three-Roll Bending
9.3.7Other Bending and Related Forming Operations
9.4Tube and Pipe Bending
9.4.1Press Bending
9.4.2Rotary Draw Bending
9.4.3Compression Bending
9.4.4Roll Bending
9.5Deep Drawing Process
9.5.1Mechanics of Deep Drawing
9.5.2Deep Drawability
9.5.3Blank Size Determination
9.5.4Blank Reduction Percentage
9.5.5Drawing and Ironing Force
9.5.6Blankholder Force
9.5.7Deep Drawing Practice
9.5.8Clearance
9.5.9Drawing Defects
9.6Other Sheet Metal Forming Processes
9.6.1Stretch Forming
9.6.2Spinning
9.6.3Rubber Pad Forming
9.6.4Hydroforming Process
9.6.5Superplastic Forming and Diffusion Bonding
9.7Classification and Types of Dies
9.7.1Die Classification
9.7.2Types of Dies
9.8Presses for Sheet Metal Working
9.8.1Mechanical Presses
9.8.2Hydraulic Presses
9.9High-Energy Rate Metal Forming Processes
9.9.1Explosive Forming
9.9.2Electrohydraulic Forming
9.9.3Electromagnetic Forming
PART IVMETAL REMOVAL PROCESSES
Chapter 10Fundamentals of Metal Machining
10.1Introduction
10.2Mechanics of Machining
10.2.1Types of Cutting
10.2.2Chip Formation
10.3Cutting Force and Power
10.3.1Cutting Force
10.3.2Power
10.4Thermodynamics of Cutting
10.4.1Cutting Heat
10.4.2Cutting Temperature
10.5Tool Wear and Tool Life
10.5.1Tool Wear
10.5.2Taylor’s Tool Life Theory
10.6Cutting Fluids
10.6.1Methods of Cutting Fluid Application
10.6.2Types of Cutting Fluids
10.7Surface Finish
10.7.1ISO Surface Finish
10.8Cutting Tool Materials
10.8.1Tool Steels and Cast Alloys
10.8.2Carbides
10.9Machinability
10.9.1Effects of Chemical Composition and Physical Characteristics of Materials
10.10Selection of Cutting Conditions and Machining Economics
10.10.1Selecting Cutting Conditions
10.10.2Machining Economics
Chapter 11Machining Processes
11.1Introduction
11.2Turning
11.2.1Machining Operations Related to Turning
11.2.2Cutting Conditions in Turning
11.2.3Cutting Tools for Turning Operations
11.2.4Lathes
11.2.5Boring
11.3Drilling
11.3.1Types of Drills
11.3.2Cutting Conditions in Drilling
11.3.3Reaming
11.3.4Machines for Drilling
11.4Milling
11.4.1Types of Milling Operations
11.4.2Generation of Surfaces in Milling
11.4.3Cutting Conditions in Milling
11.4.4Milling Cutters
11.4.5Milling Machines
11.5Sawing
11.5.1Types of Sawing
11.5.2Saw Blades
11.6Planing and Shaping
11.6.1Planing and Planers
11.6.2Shaping and Shapers
11.6.3Cutting Conditions
11.7Broaching
11.7.1Broaches
11.7.2Broaching Machines
11.8Gear Manufacturing
11.8.1Gear Terminology and Definitions
11.8.2Methods of Manufacturing Gears
11.8.3Gear Finishing Processes
Chapter 12Abrasive Machining Processes
12.1Introduction
12.2Abrasives
12.2.1Abrasive Grain Size and Geometry
12.3Grinding
12.3.1Grinding Wheels
12.3.2Analysis of the Grinding Process
12.3.3Grinding Operations and Machines
12.4Finishing Operations
12.4.1Honing
12.4.2Lapping
12.4.3Superfinishing
12.4.4Polishing and Buffing
Chapter 13Nontraditional Machining Processes
13.1Introduction
13.2Mechanical Energy Processes
13.2.1Ultrasonic Machining
13.2.2Water-Jet Cutting
13.3Electrochemical Machining Processes
13.3.1Electrochemical Machining
13.3.2Electrochemical Grinding
13.4Thermal Energy Processes
13.4.1Electric Discharge Processes
13.4.2Laser Beam Machining
13.4.3Electron Beam Machining
13.5Chemical Machining
13.5.1Chemical Milling
Index
