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Chapter 7 Process Control Strategies Jack Geisenhoff, P.E., PMP
Mike Abbott, P.E.
Jeff Coulson, P. Eng, PMP
Richard S. Haugh, P.E.
Robert D. Hill, Ph.D, P.E.

Оглавление

1.0 OBJECTIVE OF AUTOMATIC PROCESS CONTROL

2.0 CONTROL THEORY

3.0 MISTAKE PROOFING

4.0 CONTROL CONCEPTS

4.1 On–Off Control Versus Modulating Control

4.2 Open-Loop Versus Closed-Loop Control

4.3 Feed-Forward Versus Feedback Control

4.4 Step Control

4.5 Proportional–Integral–Derivative Control

4.6 Cascade Control

4.7 Rules-Based Control

4.8 Model Predictive Control

4.9 Artificial Neural Networks

4.9.1 Artificial Neural Network Models

4.9.2 Artificial Neural Network Models Used for Process Modeling

4.9.3 Artificial Neural Network Models Used for Process Control

4.10 Control Strategies

4.10.1 Lead–Lag Control

4.10.2 Most-Open Valve Control

5.0 PUMPING AND FLOW CONTROL STRATEGIES

5.1 Process Description

5.1.1 Well Pumping

5.1.2 Flow Pumping

5.1.3 Flow Splitting

5.2 Process Variables

5.3 Controlled Variables

5.4 Control Strategies

5.4.1 Well Pumping—Constant-Speed Pumps

5.4.2 Well Pumping—Variable-Speed Pumps

5.4.3 Flow Pumping

5.4.4 Flow Splitting with Valves or Gates

6.0 SCREENING, GRIT REMOVAL, AND CONVEYANCE CONTROL STRATEGIES

6.1 Process Description

6.1.1 Bar Screens

6.1.2 Grit Removal

6.1.3 Conveyance Systems

6.2 Process Variables

6.3 Controlled Variables

6.4 Control Strategies

6.4.1 Bar Screen Velocity Control

6.4.2 Bar Screen Cleaning Control

6.4.3 Grit Settling Velocity Control

6.4.4 Grit Removal Control

6.4.5 Conveyance System Control

7.0 PRIMARY SLUDGE AND SCUM CONTROL STRATEGIES

7.1 Process Description

7.1.1 Sludge Removal

7.1.2 Scum Removal

7.2 Process Variables

7.3 Controlled Variables

7.4 Control Strategies

7.4.1 Sludge Removal Control—Dedicated Pump

7.4.2 Sludge Removal Control—Valve to Common Pump

7.4.3 Scum Trough Operation Control

7.4.4 Scum Pit Level Control

8.0 ACTIVATED SLUDGE SYSTEM CONTROL STRATEGIES

8.1 Dissolved Oxygen Control

8.1.1 Process Description

8.1.2 Process Variables

8.1.3 Controlled Variables

8.1.4 Control Strategies

8.2 Ammonia Control

8.2.1 Process Description

8.2.2 Process Variables

8.2.3 Controlled Variables

8.2.4 Control Strategies

8.3 Denitrification Control

8.3.1 Process Description

8.3.2 Process Variables

8.3.3 Controlled Variables

8.3.4 Control Strategies

8.4 Activated Sludge Clarifier Blanket Level Control

8.4.1 Process Description

8.4.2 Process Variables

8.4.3 Controlled Variables

8.4.4 Control Strategies

8.5 Waste Sludge Control

8.5.1 Process Description

8.5.2 Process Variables

8.5.3 Controlled Variables

8.5.4 Control Strategies

9.0 CHEMICAL FEED SYSTEMS

9.1 Disinfection Control

9.1.1 Process Description

9.1.2 Process Variables

9.1.3 Controlled Variables

9.1.4 Control Strategies

9.1.4.1 Feed-Forward Flow Proportioning

9.1.4.2 Simple Residual Feedback Control

9.1.4.3 Flow and Residual Control

9.2 Dechlorination Control

9.2.1 Process Description

9.2.2 Process Variables

9.2.3 Controlled Variables

9.2.4 Control Strategies

9.2.5 Difficult-to-Measure Process Variable

9.2.6 Time Delays

9.2.7 Feed-Forward Control

9.2.8 Feedback and Compound Control

9.2.9 Two-Step Control

9.2.10 Dechlorinated Final Effluent Residual Measurement

9.2.11 Recommendations

10.0 THICKENING CONTROL

10.1 Gravity Thickening Control Strategies

10.1.1 Process Description

10.1.2 Process Variables

10.1.3 Controlled Variables

10.1.4 Control Strategies

10.1.4.1 Sludge Removal Flow Control

10.1.4.2 Sludge Blanket Control

10.1.4.3 Solids Concentration Control

10.1.4.4 Rake Torque Control

10.2 Dissolved Air Floatation Control Strategies

10.2.1 Process Description

10.2.2 Process Variables

10.2.2.1 Dissolved Air Floatation Sludge Thickener

10.2.2.2 Dissolved Air Floatation Sludge Well

10.2.3 Controlled Variables

10.2.3.1 Dissolved Air Floatation Sludge Thickener

10.2.3.2 Dissolved Air Floatation Sludge Well

10.2.4 Control Strategies

10.2.4.1 Dissolved Air Floatation Air-to-Solids Ratio Control

10.2.4.2 Dissolved Air Floatation Solids Retention Time Control

10.2.4.3 Sludge Blanket Control

10.2.4.4 Polymer Feed Control

10.2.4.5 Thickened Dissolved Air Floatation Sludge Pump Control

10.3 Gravity Belt Control Strategies

10.3.1 Process Description

10.3.2 Process Variables

10.3.2.1 Gravity Belt Sludge Thickener

10.3.2.2 Gravity Belt Sludge Well

10.3.3 Controlled Variables

10.3.3.1 Gravity Belt Sludge Thickener

10.3.3.2 Gravity Belt Sludge Well

10.3.4 Control Strategies

11.0 DEWATERING CONTROL

11.1 Centrifuge Control Strategies

11.1.1 Process Description

11.1.2 Process Variables

11.1.3 Controlled Variables

11.1.4 Control Strategies

11.2 Belt Press Control Strategies

11.2.1 Process Description

11.2.2 Process Variables

11.2.3 Controlled Variables

11.2.4 Control Strategies

12.0 ANAEROBIC DIGESTION CONTROL

12.1 Digester Feed and Level Control Strategies

12.1.1 Process Description

12.1.2 Process Variables

12.1.3 Controlled Variables

12.1.4 Control Strategies

12.2 Digester Temperature Control Strategies

12.2.1 Process Description

12.2.2 Process Variables

12.2.3 Controlled Variables

12.2.4 Control Strategies

12.3 Digester Gas Withdrawal Control Strategies

12.3.1 Process Description

12.3.2 Process Variables

12.3.3 Controlled Variables

12.3.4 Control Strategies

13.0 INCINERATION CONTROL

13.1 Incineration Oxygen Control Strategies

13.1.1 Multiple-Hearth Incinerators

13.1.1.1 Process Description

13.1.1.2 Process Variables

13.1.1.3 Controlled Variables

13.1.1.4 Control Strategies

13.1.2 Fluid Bed Incinerators

13.1.2.1 Process Description

13.1.2.2 Process Variables

13.1.2.3 Controlled Variables

13.1.2.4 Control Strategies

13.2 Incineration Temperature Control Strategies

13.2.1 Multiple-Hearth Incinerators

13.2.1.1 Process Description

13.2.1.2 Process Variables

13.2.1.3 Controlled Variables

13.2.1.4 Control Strategies

13.2.2 Fluid Bed Incinerators

13.2.2.1 Process Description

13.2.2.2 Process Variables

13.2.2.3 Controlled Variables

13.2.2.4 Control Strategies

13.3 Incineration Pressure Control Strategies

13.3.1 Process Description

13.3.2 Process Variables

13.3.3 Controlled Variables

13.3.4 Control Strategies

13.4 Offgas Wet Scrubber Control Strategies

13.4.1 Process Description

13.4.2 Process Variables

13.4.3 Controlled Variables

13.4.4 Control Strategies

13.5 Flue Gas Carbon Feed and Baghouse Control Strategies

13.5.1 Process Description

13.5.2 Process Variables

13.5.3 Controlled Variables

13.5.4 Control Strategies

13.6 Flue Gas Electrostatic Precipitator Control Strategies

13.6.1 Process Description

13.6.2 Process Variables

13.6.3 Controlled Variables

13.6.4 Control Strategies

14.0 ENERGY MANAGEMENT STRATEGIES

14.1 Real-Time Power Monitoring

14.2 Controlling On-Peak Energy Demand

14.3 Controlling Power Factor

15.0 REFERENCES

16.0 SUGGESTED READINGS

Automation of Water Resource Recovery Facilities

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