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2.2.6 Comparisons Between Hydraulic Fluids

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A good summary of the main properties of different hydraulic fluids is provided in Table 2.2. This summarizes the data that can be found in literature [11], although one must consider that the use of additives can significantly alter the properties indicated in the table. Notwithstanding, the table is particularly significant in its last column, which quantifies the relative costs of different fluids. Assuming the reference cost of a mineral oil being 100 (the actual value fluctuates depending on several economic factors), the cost of all other oils is at least double. This is the main reason for the popularity of mineral‐based oils.

Table 2.2 Comparison between different hydraulic fluids.

Source: Adapted from Assofluid [11].

Fluid Density (kg/m3) Viscosity Index (VI) Lubricating power Fire resistance Antioxidizing power Maximum temperature (°C) Toxicity Average cost
Mineral oil 870–900 70–100 Excellent Poor Excellent −5 to 70 Low 100
Vegetable oila 920 210 Excellent Good Fairly good −10 to 70 No toxicity 250
Polyglycolsa 1100 150–200 Excellent Good Good −30 to 80 No toxicity 350
Synthetic estersa 920 200 Excellent Good Good −30 to 100 No toxicity 700
Water‐in‐oil 915–940 High Fairly good Excellent Good 0–50 Low 200
Water glycol 1060 High Fairly good Excellent Good 0–50 Low 400
Chlorinated hydrocarbons 1430 Low Good Good Fairly good −5 to 70 High 700
Phosphoric esters 1270 Low Excellent Good Fairly good −5 to 70 High 500
Mixture of esters and chlorides 1150 Low Excellent Good Fairly good −5 to 70 High 600
Silicones 930–1030 High Fairly good Excellent Fairly good −5 to 90 Low <700

a Refers to biodegradable fluids.

Hydraulic Fluid Power

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