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Hydraulic cylinders are basic elements of a hydraulic system, and their function will be described in Chapter 7. This section is aimed to illustrate how the conservation of mass influences the derivation of the basic equation, which will be used throughout this book for describing the motion of the piston of a hydraulic cylinder.

In Figure 3.8, the cylinder is illustrated through its ISO symbol. Let us consider the case of cylinder extension, against a resistive force F. The fluid enters the piston chamber, causing the piston to move with a certain velocity . Because of the piston motion, the fluid exits the rod chamber. The piston area and the annular area at the rod chambers are also indicated in figure:

(3.15)

(3.16)

where D and d are respectively the piston diameter and the rod diameter.

Figure 3.7 Conservation of mass in a hydraulic junction.

Figure 3.8 Representation of a hydraulic cylinder during the extension.

The conservation of mass (Eq. (3.11)) can be applied to CV1, which includes all the fluid at the piston chamber. The CV increases its size during the motion of the piston; therefore, the change in volume (first term of the conservation of mass) cannot be assumed to be zero. Considering the fluid density constant throughout CV1,

(3.17)

The second term of Eq. (3.11) can be written with a simple expression considering that there is only one opening section in the CV1's control surface:

(3.18)

With these simplifications, and assuming constant fluid density, Eq. (3.11) applied to CV1 (bore side CV) becomes

(3.19)

A similar expression can be derived by applying the conservation of mass to the rod side CV, CV2:

(3.20)

From the results obtained for each CV, CV1 and CV2, a relation between the flow rates at the two cylinder ports can be derived:

(3.21)

Equation (3.21) is valid for both cases of extension and retraction of the linear actuator, and essentially it shows that the geometrical area ratio of the cylinder corresponds to the ratio of the flow rates at the two cylinder work ports.

It is important to notice that for a given flow rate entering the cylinder, the external load F applied to the piston does not have an impact on the cylinder motion. This is true when fluid compressibility effects can be ignored, as in most of the typical hydraulic control systems, the external load will instead have a direct impact on the fluid pressure inside the cylinder chambers.