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1.6 Synthesis Gas

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Synthesis gas is a mixture of carbon monoxide and hydrogen typically needed for the production of chemicals such as a methanol, ammonia, or gas‐to‐liquid (GTL) products. The production process for synthesis gas varies depending on the oxidizing agent selected for the reforming of the natural gas. The main reforming processes are steam reforming (SR), partial oxidation (POX), and dry reforming (DR) [20]. The characteristics of these processes are listed in Table 1.3.

Table 1.3 Reforming options and their characteristics.

Source: Adapted from Noureldin et al. 2014 [20].

Reforming option Oxidizing agent Conditions Chemistry Type
Steam reforming H2O Endothermic CH4 + H2O → CO + 3H2 Catalytic
Partial oxidation O2 Exothermic Catalytic/non catalytic
Dry reforming CO2 Endothermic CH4 + CO2 → 2CO + 2H2 Catalytic

Although these processes may be used separately, combinations of two or more of the main reforming options have been proposed to enhance the overall performance of the reforming task. One such process is the autothermal reforming (ATR) in which the exothermic nature of the POX reforming is combined with the endothermic SR [21].

In all of these reforming alternatives, energy and water usage and generation are key points to consider when selecting the appropriate technology. Studies regarding heat and mass integration potential for the SR, POX, and ATR options can be consulted in the work of Martínez et al. [21] and Gabriel et al. [22].

Process Intensification and Integration for Sustainable Design

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