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2.1.2 E‐Glass

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First commercialized in the late 1930s [1], E‐glass fiber remains the most widely used class of fiberglass for GRP materials [3, 4]. Its composition primarily lies within the ternary CaO–Al2O3–SiO2 system with B2O3 and F2 contents that vary from 0 to 10 wt % and 0 to 2 wt %, respectively. For much of its history, E‐glass fiber production incorporated B2O3 in commercial compositions at levels of 7–8 wt %, which provided an optimal balance of melting and fiber‐forming characteristics, mechanical properties, and electrical properties. Over time, however, increasingly restrictive environmental emissions requirements for particulates have been driving costs up for emission control systems. Countries such as Canada and Norway were leaders in the push to improve environmental conditions, leading to the introduction of the first boron‐free commercial glass fibers. These glasses had in addition excellent corrosion resistance under strongly acidic conditions [7]. They have been designated as E‐corrosion resistant (E‐CR) glass fibers in the late 1970s. Over time, optimizations of minor oxide components such as TiO2, ZnO, and MgO served to improve their cost and manufacturing efficiencies while also providing proprietary regions in the compositional space as their use was growing rapidly.

In key areas outside of the corrosion markets, however, there was resistance to move to low‐boron compositions. The electronics industry, dominated by E‐glass fabrics used in printed wiring boards (PWB), relied on the unique value set of electrical consistency, dimensional stability, processing predictability, and low cost provided by conventional E‐glass over many years and resisted any change in the E‐glass standards. The aerospace industry also resisted the change, based on a well‐defined history of performance of conventional E‐glass and a desire to minimize any risk, however small, which might be incurred by what was perceived as a significant material change.

As a consequence of these developments, commercial E‐glass fibers today fall into two major categories: low or zero B2O3 levels for general reinforcements, and higher B2O3 levels (>5%) for electronic and aerospace applications. The distinction between these categories is clearly defined in ASTM D578 [2].

Encyclopedia of Glass Science, Technology, History, and Culture

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