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2.2 Classification of Glasses by Commercial Branches
ОглавлениеFrom a technical point of view, glasses are classified in terms of applications rather than chemical composition. The following list presents the most important groups of industrial products under this aspect.
Glass hollowware | |
Container glass | Bottles (flint, green, amber) |
Preserving jars | |
Flaconnage | |
Tableware | Stemware, kitchenware, vases |
Flat glass | |
Architectural glass | |
Glass for personal security and property protection | |
Glass for photovoltaic application | |
Fire‐resistant glass | |
Automotive glass | |
Decorative interior glass and mirrors | |
Fiber glass | |
Continuous fibers (textile; reinforcement) | Multi‐purpose (E) |
Acid resistant (A, C, E‐CR) | |
Alkali resistant (AR) | |
High strength (R, S) | |
Dielectric (D) | |
Fibers for thermal and acoustic insulation | Glasswool, stonewool |
Other glass, comprising specialty glass | |
Soluble glass (water glass) | For chemicals and detergents |
Foam glass | For thermal insulation |
Laboratory and industry | Lab ware glasses |
Glasses for process plants | |
Electrode glasses | |
Artificial lighting | Incandescent lamps |
Gas‐discharge lamps | |
Semiconductor light sources | |
Reflectors | |
Pharmaceutics and medicine | Ampoules and vials |
Antibacterial glasses | |
Bioactive glasses | |
Optics | Eyeglasses |
Cameras, microscopes, telescopes | |
Fiber optics and endoscopy | |
Telecommunication fibers | |
Laser glasses | |
Electronics and energy generation | Electronic tubes |
Sealing glasses | |
Soldering and passivation glasses | |
Substrate glasses and display glasses | |
Glasses for thermal power generation | |
Radiation protection | Radiation shielding windows |
High‐energy radiation detection windows | |
Silica (“quartz”) glass | For high‐T processing |
For silicon crystal growth | |
For silicon‐wafer handling | |
For optical fibers |
The pie chart in Figure 2 provides a rough overview of the shares of these categories by amounts of worldwide production. The figures given are estimates based on an evaluation of multiple sources for the time span 2003–2008. By absolute amounts, the 2005 world production reached about 124 million metric tons (31 in the European Union, 8 in Germany). Since then, an average annual increase of about 3.5% is observed. Whereas the production is more or less leveling off in most industrialized countries, the PR of China is among the main driving markets for this increase as its 2005 output of flat glass already accounted for more than 50% of the world production (cf. Chapter 9.6).
For each type of glass products listed above, a typical chemical composition range has been adopted worldwide. The compositions of container and flat glass have never been developed by a scientific approach. Rather, they have remained pretty the same ever since the beginnings of glass makings (Chapter 10.2). Compositions have thus been very early constrained by the availability of affordable raw materials, the need to prevent water corrosion, and the highest temperatures reached in furnaces.
A systematic scientific approach to glass compositions did not begin before the nineteenth century, chiefly promoted by the work of individuals such as Fraunhofer, Faraday, Harcourt, Abbé, or Schott (Chapter 10.11). Since then, this scientific approach has remained the basis for designing not only the compositions of most specialty glasses but also to improve those of existing products. For example, there is a quest among the producers of continuous fibers for completely new compositions with outstanding mechanical or chemical properties such as high modulus for lightweight construction composites or extreme alkali resistance for concrete reinforcement. In other cases, the driving force for development stems from environmental or health concerns and legislation. As examples, lead and arsenic oxides are being replaced in the formulae of optical glasses, solder and sealant glasses, and even in crystal tableware, whereas insulation‐fiber compositions have been reformulated to avoid any confusion with asbestos fibers whose cancerogenic potency is well known. The typical composition ranges of current glass products are summarized in Table 1.
Figure 2 Glass production by branches; figures in % in the sequence world/United States/Europe.
Table 1 Typical compositions of industrial glasses comprising main oxides only (no colorants or impurities); compositional ranges from multiple sources (e.g. [13]) or typical individual examples (wt %).
Oxide | Container glass | Float glass | Crystal glass | Display glass | E fiber glass | Glass wool | Stonewool | Low‐α glass | Soluble glass |
---|---|---|---|---|---|---|---|---|---|
SiO2 | 66–75 | 70–74 | 66.0 | 65.0 | 52–60 | 56–66 | 35–48 | 70–81 | 66–77 |
TiO2 | 1.0 | 0–3 | |||||||
Al2O3 | 1–3 | 0.5–1.5 | 2.0 | 18.0 | 12–16 | 0–6 | 12–28 | 2.5–5 | |
Fe2O3 | 3–12 | ||||||||
B2O3 | 1.0 | 0–9 | 3–9 | 10–15 | |||||
MgO | 0–4 | 0–4 | 4.0 | 7.0 | 0.5–4.5 | 1–5 | 2–11 | 1.0 | |
CaO | 8–12 | 7–10 | 6.0 | 6.0 | 16–24 | 5–11 | 10–28 | 1.0 | |
BaO | 2.0 | 3.0 | |||||||
ZnO | 3.0 | ||||||||
Li2O | 0–1 | 0–1 | |||||||
Na2O | 11–15 | 12–14 | 8.0 | 0–2 | 13–17 | 1–6 | 4–8 | 23–34 | |
K2O | 0–2 | 0–1 | 0–2 | 1–6 | 0–3 |