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1.10 Immobilization of Lipases for Better Biodiesel Production

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Immobilization is the physical binding of enzymes to a solid support in such a way that when the substrate passes over the enzyme support it converted into their product [189]. The vast use of Enzyme immobilization technique at industrial scale is because it results in enzyme stabilization and prolonged enzyme–substrate contact which results in reduction of purification steps. Further, it lowers the reaction cost by making the reaction contamination free and enabling recycling of the enzyme [190]. As the cost of industrial production of lipase enzyme is one of the main obstacle in its industrial application, so it can be eliminated through lipase immobilization [191]. Industrial processes/reactions can be made continuous with little protein using immobilized lipases because of their easy separation from reaction system containing products, by-products, residual substrates, and medium [192]. In transesterifications is the main process involves in biodiesel production using lipase enzyme, the use of immobilized enzyme (extracellular) and immobilized whole-cell (intracellular enzyme) both reported highly efficient as compared to the use of free enzymes. Bayramoglu et al. [59] set two reaction setups, one with free enzyme and other using immobilized enzyme, and then reaction comparison was measured using gas chromatography-mass spectrophotometry (GC-MS) by noticing FAME components. They Candida rugosa lipase was immobilized on microporous bio-silica polymer. Both enzymes then further used for transesterification of Scenedesmus quadricauda microalgal oil using methanol in the presence of n-hexane solvent. Reaction setup having immobilized lipase produced 96.4% yield as compared to free lipase that produced 85.7% yield. Moreover, immobilized lipase was very much stable as it just lost 17% of its activity after six cycles. Kalantari et al. [193] used Pseudomonas cepacia lipase, immobilized on mixture of mesoporous and nanoporous silica coated composite particles, for transesterification of soybean oil into FAME using methanol. Immobilization effect retains 55% enzymatic stability after five consecutive cycles compared to free lipase reaction. Shah et al. [194] showed that three enzymes were selected initially and then Chromobacterium viscosum was further chosen because of its better results. Celite 545 was used as immobilization material applied to enzyme. Transesterification of Jatropha oil using ethanol was conducted with and without immobilized lipase. After immobilization, reaction yield increased from 62% to 71% and then after further addition of water and immobilization, it reached to 92%. Moreover, in another study [85], triolein transesterification was conducted using methanol, ethanol, and immobilized Pseudomonas fluorescens in the presence of 1,4-dioxane solvent. Reaction yield for both free and immobilized lipase reaction setups was same, i.e., 90%. But the stability provided by immobilization, loss of lipase activity was minimal in immobilized reaction setup than other. Reaction time was 10h for immobilized as compared to 25h reaction time in free lipase system. Further, when we use water free media, free enzyme molecules tend to clump together and decreasing the surface area. Enzyme immobilization inhibit clump formation and increase the surface area of the biocatalyst [195]. Kumari et al. [97] carried out transesterification of jatropha oil with Enterobacter aerogenes lipase immobilized on surface and reported high yield (94%) of biodiesel production and noticed that lipase activity reduced in little extent even after repeated use. Enzyme properties like resistance to proteolytic digestion and denaturants, temperature profile, pH-dependence, thermostability, and kinetics are mainly affected by enzyme immobilization. The chief issues for enzyme immobilization are preference for the selection of immobilization techniques and support matrices that permit both rapid enzyme activity and enzyme stability under the constraints imposed by the substrate medium [89, 196]. Some examples of different investigations regarding biodiesel production methods using whole-cell immobilized biocatalysts are given in Table 1.7.

Table 1.6 Some other experiments using recombinant whole catalyst without immobilization.

Expressing lipase source Substrate Acyl acceptor Yield Reference
Serratia marcescens YXJ-1002 Waste grease Methanol 97% [183]
Rhizomucor miehei and Penicillium cyclopium Soybean oil Methanol >95% [184]
Fusarium heterosporum Soybean oil Methanol 95% [185]
Rhizomucor miehei (RML) Soybean oil Methanol 83.14% [186]
Microalgal oil Methanol >90% [187]
Thermomyces lanuginosus (Tll) Waste cooking oil Methanol 82% [176]
Rhizopus oryzae IFO4697 Soybean oil Methanol 71% [188]

Table 1.7 Investigation of immobilized whole-cell biocatalysts to produce biodiesel.

Lipase cell factory Immobilized on Substrate Acyl acceptor Yield Reference
Rhizopus oryzae cells Biomass support particles Soybean oil Methanol 70%–83% [197]
Mucor circinelloides Poly-Urethane Foam Sardine (Sardinella lemuru) oil Methanol NA [198]
Mucor circinelloides URM 4182 polyurethane support Babassu oil Ethanol 98.1% [199]
Rhizopus oryzae IFO4697 biomass support particles Oleic acid Methanol 90% [200]
Soybean oil Methanol 72%
Rhizopus oryzae (ROL) biomass support particles Jatropha curcas oil Methanol 90% [201]
Soybean oil Methanol 90% [202]
Rhizopus oryzae 262 Calcium alginate beads waste cooking oil (sunflower oil) Methanol 84% [203]
Rhizopus oryzae ATCC 34612 biomass support particles Cottonseed oil Methanol 27.9% [204]
Pseudomonas fluorescens MTCC 103 Sodium alginate Jatropha oil Methanol 72% [205]
Aspergillus niger Biomass support particles Palm oil Methanol >90% [104]

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