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CONTENTS


Acknowledgments

Introduction

What Is a Workbench® Book?

Chapter 1: History and Identification

10-Bolt Identification

12-Bolt Identification

Chapter 2: Suspension Types and Differential Housings

Leaf Spring Rear Suspension

Watt’s Linkage Rear Suspension

Coil Spring Rear Suspension

Triangulated Four-Link Rear Suspension

Independent Rear Suspension

Project: Building a Universal Axle

Front Suspension

Advanced Suspension Components

Project: Installing an A-Body Axle with Tubular Arms

Project: Updating Inside the Housing

Bearings and Races

Chapter 3: Disassembly

Main Housing

Limited-Slip or Open Differential?

External Inspection

Axle Removal

Pinion Yoke Removal

Axle Shaft Removal

Carrier Removal

Pinion Removal

Cleaning the Housing

Project: 12-Bolt Brake Conversion for a 1967 Chevy Truck

Chapter 4: Assembly

Open Differentials

Limited-Slip Differentials

Project: Installing Plug and Separator Block

Project: Installing Ladder Bars

Clutch-Type Differentials

Project: Rebuilding a Clutch-Type Limited-Slip Differential

Axle Assembly Continues

Chapter 5: Gears

Determine Gear Ratio

Gear Selection

Ring Gears and Carrier

Ring Gear Bolts

Bearing Installation

Ring and Pinion Machining

Speedometers

Chapter 6: Axles

Torque Load

Spline Design

Stock versus Aftermarket Axles

Aftermarket Upgrades

Project: Replacing Wheel Studs

Chapter 7: Setup and Installation

Project: Installing an Axle Assembly and Differential

Pinion Depth

Pinion Gear Patterns

Project: Pattern Checking

Project: Setting the Base Pinion Depth

Ring Gear Backlash

Project: Setting the Ring Gear Backlash

Project: Setting Up a Dial Indicator

Preload Adjustments

Complete the Rebuild

Gear Break-In Procedure

Chapter 8: Driveshafts

Choosing a Builder

Power Output Considerations

Carrier Bearings

U-Joint

Mounting Options

Removal Methods

Project: Installing a Driveshaft U-Joint

Snap Rings

Project: Modifying a Stock Driveshaft

Chapter 9: Lockers and Spools

Auto Lockers

Mechanical Locking Differentials

Electronic Locking Differentials

Drop-in Lockers

Spools

Chapter 10: Wheels and Tires

Wheel Fitment

Project: Creating a Wheel Fitment Jig

Project: Measuring for Tire Clearance

Tire Codes

Tire Grading

Tire Use

Tire Construction

Tire Sizing

Tire Storage

Tire Selection

Source Guide

Chevy Differentials

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