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Superphosphate and Artificial Manure

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Superphosphate, an artificial manure, is prepared from various raw materials having a high proportion of insoluble basic calcium phosphate (tricalcium phosphate), which by treatment with sulphuric acid are converted into the soluble acid calcium phosphate (monocalcium phosphate) and calcium sulphate. Mineral substances such as phosphorites, coprolites, guano, bone ash, &c., serve as the starting-point. Chamber acid, or sometimes the waste acid from the preparation of nitro-benzene or purification of petroleum, are used in the conversion. The raw materials are ground in closed-in apparatus, under negative pressure, and mixed with the sulphuric acid in wooden lead-lined boxes or walled receptacles. The product is then stored until the completion of the reaction in ‘dens,’ dried, and pulverised in disintegrators.

In the manufacture of bone meal extraction of the fat from the bones with benzine precedes treatment with acid.

A further source of artificial manure is basic slag—the slag left in the manufacture of steel by the Gilchrist-Thomas method—which contains 10-25 per cent. of readily soluble phosphoric acid. It requires, therefore, only to be ground into a very fine powder to serve as a suitable manure.

Owing to the considerable heat generated by the action of the sulphuric acid when mixed with the pulverised raw materials (especially in the conversion of the phosphorites) hydrofluoric and silicofluoric acid vapours are evolved in appreciable amount, and also carbonic and hydrochloric acid vapours, sulphur dioxide, and sulphuretted hydrogen gas. These gases—notably such as contain fluorine—if not effectually dealt with by air-tight apparatus and exhaust ventilation—may lead to serious annoyance and injury to the persons employed. Further, there is risk of erosion of the skin from contact with the acid, &c.

A case is described of pustular eczema on the scrotum of a worker engaged in drying sodium silicofluoride, due probably to conveyance of irritating matter by the hands. After the precaution of wearing gloves was adopted the affection disappeared.

A marked case of poisoning by nitrous fumes even is recorded in the manufacture of artificial manure from mixing Chili saltpetre with a very acid superphosphate.

Injurious fumes can be given off in the rooms where bones are stored and, in the absence of efficient ventilation, carbonic acid gas can accumulate to an amount that may be dangerous.

The fine dust produced in the grinding of basic slag has, if inhaled, a markedly corrosive action on the respiratory mucous membrane attributed by some to the high proportion (about 50 per cent.) in it of quicklime. As a matter of fact numerous small ulcers are found on the mucous membranes of basic slag grinders and ulceration of the lung tissue has been observed. The opinion is expressed that this is due to corrosive action of the dust itself, and not merely to the sharp, jagged edged particles of dust inhaled. And in support of this view is cited the frequency with which epidemics of pneumonia have been noted among persons employed in basic slag works. Thus in Nantes thirteen cases of severe pneumonia followed one another in quick succession. And similar association has been noted in Middlesbrough, where the action of the basic slag dust was believed to injure the lung tissue and therefore to provide a favourable soil for the development of the pneumonia bacillus. Statistics collected by the Imperial Health Office showed that in the three years 1892, 1893, and 1894, 91·1 per cent., 108·9 per cent., and 91·3 per cent. respectively of the workers became ill, the proportion of respiratory diseases being 56·4 per cent., 54·4 per cent., and 54·3 per cent. respectively. A case of severe inflammation of the lungs is described in a labourer scattering basic slag in a high wind which drove some of it back in his face.

Lewin has described a case in which a worker scattering a mixture of basic slag and ammonium superphosphate suffered from an eczematous ulceration which, on being scratched by the patient, became infected and led to death from general blood poisoning. Lewin regarded the fatal issue as the sequela of the scattering of the manure.

Inflammation of the conjunctiva and of the eyelids has been recorded.

Industrial Poisoning from Fumes, Gases and Poisons of Manufacturing Processes

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