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Lead Chromate and Chrome Colours

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Chrome yellow is neutral lead chromate (PbCrO₄). It is obtained by precipitating a solution of potassium bichromate with lead acetate or lead nitrate, or by digesting the bichromate solution with lead sulphate, and is used as a paint and in calico and cloth printing. With Paris or Berlin blue it forms a chrome green. Chrome orange, i.e. basic lead chromate (PbCrO₄Pb(OH)₂) is made by adding milk of lime to lead chromate and boiling.

Chromium and chromic acid salts are widely used in dyeing and printing, both as mordants and oxidising agents and as dyes (chrome yellow, chrome orange). In mordanting wool with potassium chromate the wool is boiled in a potassium chromate solution to which acids such as sulphuric, lactic, oxalic, or acetic are added.

In dyeing with chrome yellow, for instance, the following is the process. Cotton wool is saturated with nitrate or acetate of lead and dried, passed through lime water, ammonia, or sodium sulphate, and soaked in a warm solution of potassium bichromate. The yellow is converted into the orange colour by subsequent passage through milk of lime.

Chrome tanning.—This method of producing chrome leather, first patented in America, is carried out by either the single or two bath process.

In the two bath process the material is first soaked in a saturated solution of bichromate and then treated with an acid solution of thiosulphate (sodium hyposulphite) so as to reduce completely the chromic acid. The process is completed even with the hardest skins in from two to three days.

In the single bath method basic chrome salts are used in highly concentrated form. The skins are passed from dilute into strong solutions. In this process also tanning is quickly effected.

Effects on Health.—Among the persons employed in the bichromate factory of which Leymann has furnished detailed particulars, the number of sick days was greater than that among other workers.

Further, erosion of the skin (chrome holes) is characteristic of the manufacture of bichromates. These are sluggish ulcers taking a long time to heal. This is the main cause of the increased general morbidity that has been observed. The well-known perforation of the septum of the nose without, however, causing ulterior effects, was observed by Leymann in all the workers in the factory. This coincides with the opinion of others who have found the occurrence of chrome holes, and especially perforation of the septum, as an extraordinarily frequent occurrence. Many such observations are recorded,1 and also in workers manufacturing ‘Swedish’ matches. Thus of 237 bichromate workers, ulcers were present in 107 and perforation in 87. According to Lewin, who has paid special attention to the poisonous nature of chromium compounds, they can act in two ways: first, on the skin and mucous membrane, where the dust alights, on the alimentary tract by swallowing, and on the pharynx by inhalation. Secondly, by absorption into the blood, kidney disease may result.

The opinion that chromium, in addition to local, can have constitutional effect is supported by other authorities. Leymann describes a case of severe industrial chrome poisoning accompanied by nephritis in a worker who had inhaled and swallowed much chromate dust in cleaning out a vessel. Regulations for the manufacture of bichromates (see Part III) have no doubt improved the condition, but reports still show that perforation of the septum generally takes place.

It must be borne in mind that practically all chromium compounds are not alike poisonous. Chrome ironstone is non-poisonous, and the potassium and sodium salts are by far the most poisonous, while the neutral chromate salts and chromic oxide are only slightly so. Pander found that bichromates were 100 times as poisonous as the soluble chromium oxide compounds, and Kunkel is of opinion that poisonous effect shown by the oxides is attributable to traces of oxidation into chromic acid.

Lewin, on the other hand, declares in a cautionary notice for chrome workers generally that all chromium compounds are poisonous, and therefore all the dyes made from them.2

In the manufacture of bichromates, chance of injury to health arises partly from the dust, and partly from the steam, generated in pouring water over the molten mass. The steam carries particles of chromium compounds with it into the air. In evaporating the chromate solutions, preparation of the bichromate, breaking the crystals, drying and packing, the workers come into contact with the substance and the liquors. Chrome ulceration is, therefore, most frequently found among those employed in the crystal room and less among the furnace hands.

From 3·30 to 6·30 mg. of bichromate dust have been found in 1 c.m. of air at breathing level in the room where chromate was crushed, and 1·57 mg. where it was packed. Further, presence of chromium in the steam escaping from the hot chrome liquors has been proved.3

Poisoning from use of chrome colours is partly attributable to lead, as, for example, in making yellow coloured tape measures, yellow stamps, and from the use of coloured thread. Gazaneuve4 found 10 per cent. of lead chromate in such thread, in wool 18 per cent., and in the dust of rooms where such yarn was worked up 44 per cent.

Use of chrome colours and mordants is accompanied by illness which certainly is referable to the poisonous nature of the chrome. In France use of chromic and phosphoric acid in etching zinc plates has caused severe ulceration.

Bichromate poisoning has been described among photographers in Edinburgh in the process of carbon printing, in which a bichromate developer is used.5

There is much evidence as to occurrence of skin eruptions and development of pustular eczema of the hands and forearms of workers in chrome tanneries.6 In a large leather factory where 300 workers were constantly employed in chrome tanning nineteen cases of chrome ulceration were noted within a year. Injury to health was noted in a chrome tannery in the district of Treves, where the two bath process was used, from steam developed in dissolving the chromate in hot water.

Finally, I have found several records in 1907 and 1908 of perforation of the septum in Bohemian glass workers.

Industrial Poisoning from Fumes, Gases and Poisons of Manufacturing Processes

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