Читать книгу Industrial Poisoning from Fumes, Gases and Poisons of Manufacturing Processes - Josef Rambousek - Страница 25

Occurrence and Uses.—Crude petroleum flows spontaneously from wells in consequence of high internal pressure of gas or is pumped up. In America and Russia also it is conveyed hundreds of miles in conduits to the ports to be led into tank steamers.

The crude oil is a dark-coloured liquid which, in the case of Pennsylvanian mineral oil, consists mainly of a mixture of hydrocarbons of the paraffin series, or, in Baku oil, of those of the naphtha series. There are in addition sulphur compounds, olefines, pyridin, &c. The crude oil is unsuitable for illuminating purposes and is subjected to a distillation process. It is split up into three fractions by a single distillation, namely, (a) benzines (boiling-point 150° C.), (b) lighting oil (boiling-point 150°-300° C.); at a temperature of 300° C. the distillation is stopped so that (c) the residuum boiling above 300° C. remains. Distillation is effected (in America) in large stills, in which periodically benzine and lighting oil up to 300° C. is distilled and the residuum run off. In Baku continuously working batteries of so-called cylindrical boilers are used, into which the crude oil streams. In the first set of boilers, the temperature in which rises to 150° C., the benzine is distilled off, and in the succeeding ones, heated to 300° C., the illuminating petroleum oils (kerosine), the residuum flowing continually away.

The mineral oil residues are used as fuel. Heating by this means, tried first only in Russia, is spreading, especially for the heating of boilers, in which case the liquid fuel is blown in generally as a spray. The combustion if rightly planned is economical and almost smokeless.

The American oil residuum, rich in paraffin, is distilled, the distillate is cooled and separated by pressure into solid paraffin and liquid oil. The latter and the Russian mineral oil residues which are free from paraffin are widely used as lubricants. In the production of lubricants the residues are distilled at low temperature (in vacuo or by aid of superheated steam) and separated into various qualities by fractional cooling, are then purified with sulphuric acid, and finally washed with caustic soda solution.

In the preparation of vaseline the residum is not distilled, but purified only with fuming sulphuric acid and decolourised with animal charcoal.

The illuminating oil is next subjected to a purifying process (refining); it is first treated with sulphuric acid and well agitated by means of compressed air. The acid laden with the impurities is drawn off below, and the oil freed from acid by washing first with caustic soda and subsequently with water. It is then bleached in the sun. For specially fine and high flash point petroleum the oil undergoes a further distillation and purification with acid.

The fractions of crude petroleum with low boiling-point (under 150° C.) are known commercially as raw benzine or petrol naphtha. It is used for cleaning, in extraction of fats and oils, and for benzine motors.

Frequently raw benzine is subjected to a purifying process and to fractional distillation. Purification is carried out by means of sulphuric acid and soda liquor and subsequent separation into three fractions and a residue which remains in the retort—(a) petroleum ether (called gasoline, canadol, and rhigoline), which comes over between 40° and 70° C., and serves for carburetting water gas and other similar gases, as a solvent for resin, oil, rubber, &c.; (b) purified benzine (70°-120° C.) is used as motor spirit and in chemical cleaning; (c) ligroine (120°-135° C.), used for illuminating purposes; and (d) the residual oil (above 135° C.) serves for cleaning machinery and, especially, as a solvent for lubricating oil, and instead of turpentine in the production of lacquers, varnishes, and oil colours.

In chemical cleaning works benzine is used in closed-in washing apparatus, after which the clothes are centrifugalised and dried. In view of the risk of fire in these manipulations, originating mainly from frictional electricity, various substances are recommended to be added to the benzine, of which the best known is that recommended by Richter, consisting of a watery solution of oleate of sodium or magnesium.

Effects on Health.—Industrial poisoning in the petroleum industry is attributable to the gases given off from crude petroleum or its products and to inhalation of naphtha dust. Poisoning occurs principally in the recovery of petroleum and naphtha from the wells, in storage and transport (in badly ventilated tanks on board ship, and in entering petroleum tanks), in the refinery in cleaning out petroleum stills and mixing vessels, and in emptying out the residues. Further cases occur occasionally from use of benzine in chemical cleaning.

In addition to poisoning the injurious effect of petroleum and its constituents on the skin must be borne in mind. Opinion is unanimous that this injurious action of mineral oil is limited to the petroleum fractions with high boiling-point and especially petroleum residues.

Statistics officially collected in Prussia show the general health of petroleum workers to be favourable. These statistics related to 1380 persons, of whom forty-three were suffering from symptoms attributable to their occupation. Of these forty-three, nine only were cases of poisoning, the remainder being all cases of petroleum acne.

The conditions also in French refineries from statistics collected in the years 1890-1903 seem satisfactory. Eighteen cases of petroleum acne were reported, eleven of which occurred at the paraffin presses, five in cleaning out the still residues, and two were persons filling vessels.

The conditions are clearly less favourable in the Russian petroleum industry.1

The workers at the naphtha wells suffer from acute and chronic affections of the respiratory organs. Those suffer most who cover the wells with cast iron plates to enable the flow of naphtha to be regulated and led into the reservoirs. In doing this they inhale naphtha spray.

Lewin2 describes cases of severe poisoning with fatal issue among American workers employed in petroleum tanks. One man who wished to examine an outlet pipe showed symptoms after only two minutes. Weinberger describes severe poisoning of two workers engaged in cleaning out a vessel containing petroleum residue.

Interesting particulars are given of the effect of petroleum emanations on the health of the men employed in the petroleum mines of Carpathia, among whom respiratory affections were rarely found, but poisoning symptoms involving unconsciousness and cerebral symptoms frequently. These experiences undoubtedly point to differing physiological effects of different kinds of naphtha.

This is supported by the view expressed by Sharp in America that different kinds of American petroleum have different effects on the health of the workers, which can be easily credited from the different chemical composition of crude naphthas. Thus in Western Virginia, where a natural heavy oil is obtained, asphyxia from the gas is unknown, although transient attacks of headache and giddiness may occur, whereas in Ohio, where light oils are obtained, suffocative attacks are not infrequent. And it is definitely stated that some naphtha products irritate the respiratory passages, while others affect the central nervous system.3

The authors mentioned refer to occurrence of cases of poisoning in the refining of naphtha from inhalation of the vapour of the light oils benzine and gasoline. Fatal cases have been recorded in badly ventilated workrooms in which the products of distillation are collected. Workers constantly employed in these rooms develop chronic poisoning, which is reported also in the case of women employed with benzine. Intoxication is frequently observed, it is stated, among the workmen employed in cleaning out the railway tank waggons in which the mineral oils and petroleum are carried.

Foulerton4 describes severe poisoning in a workman who had climbed into a petroleum reservoir, and two similar cases from entering naphtha tanks are given in the Report of the Chief Inspector of Factories for 1908. Two fatal cases are reported by the Union of Chemical Industry in Germany in 1905 in connection with naphtha stills. Such accidents are hardly possible, except when, through insufficient disconnection of the still from the further system of pipes, irrespirable distillation gases pass backwards into the opened still where persons are working. Ordinary cocks and valves, therefore, do not afford sufficient security. Thus, several workers engaged in repairing a still were rendered unconscious by gases drawn in from a neighbouring still, and were only brought round after oxygen inhalation.

Gowers describes a case of chronic poisoning following on frequent inhalation of gases given off from a petroleum motor, the symptoms being slurring speech, difficulty of swallowing, and weakness of the orbicularis and facial muscles. Gowers believed this to be petroleum gas poisoning (from incomplete combustion), especially as the symptoms disappeared on giving up the work, only to return on resuming it again.5

Girls employed in glove cleaning and rubber factories are described as having been poisoned by benzine.6 Poisoning of chauffeurs is described by several writers.7

Recent literature8 tends to show marked increase in the number of cases of poisoning from greater demand for benzine as a motive power for vehicles. Such cases have been observed in automobile factories, and are attributable to the hydrocarbons of low boiling-point which are present as impurities in benzine.

A worker in a paraffin factory had entered an open benzine still to scrape the walls free of crusts containing benzine. He was found unconscious and died some hours later. It appeared that he had been in the still several hours, having probably been overcome to such an extent by the fumes as to be unable to effect his escape.

Attempt to wipe up benzine spilt in the storage cellar of a large chemical cleaning works resulted in poisoning.

A night worker in a bone extracting works having turned on the steam, instead of watching the process fell asleep on a bench. In consequence the apparatus became so hot that the solder of a stop valve melted, allowing fumes to escape. The man was found dead in the morning. In a carpet cleaning establishment three workers lost consciousness and were found senseless on the floor. They recovered on inhalation of oxygen.

One further case reported from the instances of benzine poisoning collected recently9 is worth quoting. A worker in a chemical factory was put to clean a still capable of distilling 2500 litres of benzine. It contained remains of a previous filling. As soon as he had entered the narrow opening he became affected and fell into the benzine; he was carried unconscious to the hospital, his symptoms being vomiting, spastic contraction of the extremities, cyanosis, weak pulse, and loss of reflexes, which disappeared an hour and a half later.

The occurrence of skin affections in the naphtha industry has been noted by several observers, especially among those employed on the unpurified mineral oils. Eruptions on the skin from pressing out the paraffin and papillomata (warty growths) in workers cleaning out the stills are referred to by many writers,10 Ogston in particular.

Recent literature refers to the occurrence of petroleum eczema in a firebrick and cement factory. The workers affected had to remove the bricks from moulds on to which petroleum oil dropped. An eczematous condition was produced on the inner surface of the hands, necessitating abstention from work. The pustular eczema in those employed only a short time in pressing paraffin in the refineries of naphtha factories is referred to as a frequent occurrence. Practically all the workers in three refineries in the district of Czernowitz were affected. The view that it is due to insufficient care in washing is supported by the report of the factory inspector in Rouen, that with greater attention in this matter on the part of the workers marked diminution in its occurrence followed.