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1.5.2 Fired Heater Control Example
ОглавлениеA fired heater using gas fuel is a heating furnace that is typically used for household heating in the winter times. In this case study, the input to the heating furnace is the feed rate of the gas fuel and the output is the heater outlet or the room temperature in a house. Because the temperature sensors are located away from the heating source, there is a time delay in the measured temperature when the input feed rate changes. Additionally, depending on the operating conditions of the input feed rate, the dynamic response of the temperature is different. Two transfer function models are given in Ralhan and Badgwell (2000) to describe the operations of a gas fired heater at a low fuel operation and a high fuel operation. At the low fuel operating condition, the transfer function is described as
(1.58)
and at the high fuel operating condition,
(1.59)
where the time constant is in minutes. Note that there are dramatically differences in time delay and the steady-state gain of the transfer function models.
In this study, we will introduce the effect of input disturbance in the closed-loop simulation by adding a step signal with negative magnitude to the control signal. This input disturbance represents a sudden change in the process that causes the output temperature drop. The effect of this disturbance is further discussed in Chapter 2.