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3.9.5 Effect of tip‐loss on optimum blade design and power

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With no tip‐loss the optimum axial flow induction factor is uniformly 1/3 over the whole swept rotor. The presence of tip‐loss changes the optimum value of the average value of a, which reduces to zero at the edge of the wake but local to the blade tends to increase in the tip region.

For the analysis involving induction factors from here on in this chapter, only the azimuthal averages and the local values at the blade are required so it is convenient to use a(r) and a′(r) to mean azimuthal averages at radius r with ab = and ab = for the local values at the blade, thus avoiding the need for the overbar and subscript b notation in the algebraic expressions. The inflow angle ϕ at the blade is from Eq. (3.62):

(3.86)

but Eq. (3.61) derives tan ϕ from the ratio of the non‐dimensional rate of change of angular momentum to the non‐dimensional rate of change of axial momentum, which is not changed because it deals with the average flow through the disc and so uses average values. If drag is ignored for the present, Eq. (3.62) becomes

(3.87)

Hence


which becomes

(3.88)

A great simplification can be made to Eq. (3.88) by ignoring the first term because, clearly, it disappears for much of the blade, where f = 1, and for the tip region the value of a′2 is very small. For tip speed ratios greater than 3, neglecting the first term makes negligible difference to the result:

(3.89)

As before, Eq. (3.60) still applies,

From Eq. (3.89),

Consequently,


which, combined with Eq. (3.89), gives


so

(3.90)

The radial variation of the average value of a, as given by Eq. (3.90), and the value local to the blade is shown in Figure 3.36. An exact solution would also have the local induced velocity falling to zero at the blade tip.


Figure 3.36 Axial flow factor variation with radius for a three blade turbine optimised for a tip speed ratio of 6.

Clearly, the required blade design for optimal operation would be a little different to that which corresponds to the Prandtl tip‐loss factor because ab = ; the local flow factor does not fall to zero at the blade tip. The use of the Prandtl tip‐loss factor leads to an approximation, but that was recognised from the outset.

The blade design, which gives optimum power output, can now be determined by adapting Eqs. (3.70) and (3.71), noting that the left hand side of Eq. (3.70) refers to a local inflow angle at the blade, hence the factor becomes (1 – a/f):


Introducing Eq. (3.89) gives

(3.91)

The blade geometry parameter given by Eq. (3.91) is shown in Figure 3.37 compared with the design that excludes tip‐loss. As shown, only in the tip region is there any difference between the two designs.

Similarly, the inflow angle distribution, shown in Figure 3.38, can be determined by suitably modifying Eq. (3.73):

(3.92)

Again, the effects of tip‐loss are confined to the blade tip.


Figure 3.37 Variation of blade geometry parameter with local speed ratio, with and without tip‐loss for a three blade rotor with a design tip speed ratio of 6.


Figure 3.38 Variation of inflow angle with local speed ratio, with and without tip‐loss for a three blade rotor with a design tip speed ratio of 6.

The power coefficient for an optimised rotor, operating at the design tip speed ratio, without drag and tip‐losses is equal to the Lanchester–Betz limit 0.593, but with tip‐loss there is obviously a reduced optimum power coefficient. Equation (3.20) determines the power coefficient; see Figure 3.39:

(3.93)

for which a and a are obtained from Eqs. (3.89) and (3.90). This differs from the result given by Eq. (3.20) by the term a′/f in the denominator, which is very small except close to the root at low tip speed ratio.


Figure 3.39 Spanwise variation of power extraction in the presence of tip‐loss for three blades with uniform circulation and of optimised design for a tip speed ratio of 6.


Figure 3.40 The variation of maximum CP with designλ for various lift/drag ratios and including tip‐losses for a three bladed rotor.

The maximum power coefficient that can be achieved in the presence of both drag and tip‐loss is significantly less than the Betz limit at all tip speed ratios. As is shown in Figure 3.40, drag reduces the power coefficient at high tip speed ratios, but the effect of tip‐loss is most significant at low tip speed ratios because the pitch of the helicoidal vortex sheets is larger.

An alternative formulation for incorporating tip‐loss effect is to assume that tip‐loss effect may be applied to correct the blade section forces directly ensuring that they fall to zero at the blade root and tip. Thus the tip‐loss only appears as a factor f multiplying the right hand sides of Eqs. (3.48) and (3.49), which predict δT and δQ in terms of the momentum losses in the wake; see, for example, Wilson et al. (1974) and Jamieson (2018). This formulation if used simplifies the foregoing analysis of power coefficient because f only appears as a factor multiplying the expression for CP.

But in the following analysis, we will continue to follow the method of applying the tip‐loss factor derived in Section 3.9.2.

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