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1.3.6.2 Advantages and Disadvantages

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The protecting and refining action of the slag helps produce clean welds in SAW. Since the arc is submerged, spatter and heat losses to the surrounding air are eliminated even at high welding currents. Both alloying elements and metal powders can be added to the granular flux to help control the weld metal composition and increase the deposition rate, respectively. Using two or more electrodes in tandem further increases the deposition rate. Because of its high deposition rate, workpieces much thicker than that in GTAW and GMAW can be welded by SAW. However, the relatively large volumes of molten slag and metal pool often limit SAW to flat‐position welding and circumferential welding (of pipes). The relatively high heat input can reduce the weld quality and increase distortions.

Welding Metallurgy

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