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1.2.2 Types of Packaging: An Overview and the Basics

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The primary types of packaging are tinplate, aluminium, plastics, paper and paperboard, glass, and biopolymers but can also extend to wood and wicker or ‘raffia’ materials. The robustness and purity along with costs associated with transport and shipping have a large bearing on selection. Shipping costs are by no means trivial as there is an additional carbon footprint associated with the pollution caused by freighting goods around the globe in addition to the direct paid costs. Division of packaging materials is often performed on a convenient chemical basis; for example, organic and inorganic, natural and artificial/synthetic, porous and solid, or wettable and water repellent. Other suitable classifications might include flexible and rigid, degradable and non‐degradable, or recyclable and non‐recyclable. Yet other relevant definitions could also include the malleability or ductility or the thermoforming and thermosetting formulation. In reality, most packaging materials fit into a number of categories and so the classification is by no means straightforward. For example, paper is generally porous, malleable, wettable, and both natural and artificial in terms of its processing history. A representation of the complexity involved in any classification and the diversity of firms or organisations, material, size, and content is given by the vessels shown in Figure 1.1. Packaging used for pharmaceuticals [5,6], foods [7], and devices has different requirements and yet fulfils the identical overall goal.

Table 1.2 Accepted international identity and recycling codes from the American Society for the Testing of Materials D7611 International Resin Identification Coding system, the recycling symbols of the American National Standards Institute, and the European Commission/Union identification of packaging materials for recycling (94/62/EC and 2008/98/EC).

Category Numerical code Abbreviation code Packaging materials(s) Use
Plastics 01 PET, PETE Polyethylene terephthalate Drinks bottles, trays, fibres
02 HDPE High‐density polyethylene Tough bottles, bags
03 PVC, V Polyvinyl chloride Bottles of corrosives
04 LDPE Low‐density polyethylene Polythene bags, containers
05 PP Polypropylene Shampoo, syringes
06 PS Polystyrene Cases, Styrofoam
07 OTHER, O All other plastics (PC, PA, PAN, SAN, bioplastics) Bottles, biodegradables
08 Reserved for new materials
09 ABS Acrylonitrile–butadiene–styrene Tough coverings, cases
Paper 20 C PAP, PCB Cardboard Secondary packaging
21 PAP Other paper Leaflets
22 PAP Paper Labels
23 PBD Paperboard Boxes
Metal 40 FE Steel (low‐carbon iron) Aerosol cans, tin‐plated steel, lids, staples
41 ALU Aluminium Cans, closures, tubes
Organic material 50 FOR Wood Crates, pallets, boxes
51 FOR Cork Bottle stoppers
60 COT Cotton Insulation
61 TEX Jute, hemp Sacks, packing
62–69 TEX Other textiles
Glass 70 GLS Mixed glass, multi‐part glass Glass bottles, food, medicines
71 GLS Clear glass
72 GLS Green (chrome oxide) glass
73 GLS Dark sort glass
74 GLS Light sort glass
77–79 GLS Metal‐backed glass (Cu, Ag, Au, respectively)
Composites 81 Ca) Mixed media: paper/plastic Chilled grocery, drinks cartons
82 Ca) Paper and fibreboard with aluminium Pack liners
90–92 Ca) Plastic and metals Retortable pouches
95–98 Ca) Glass and metals Reinforced glass
99 Ca) Other

a) LDPE, LD polyethylene; PA, polyamide; PAN, polyacrylonitrile; PAP, paper; PC, polycarbonate; PET, polyethylene terephthalate; SAN, styrene–acrylonitrile.

Numerical and abbreviation codes are also shown in Figure 8.2a(iv).

Packaging Technology and Engineering

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