Читать книгу Metal Additive Manufacturing - Ehsan Toyserkani - Страница 2
Table of Contents
Оглавление1 Cover
5 Preface
6 Abbreviations Nomenclature Greek Symbols
7 1 Additive Manufacturing Process Classification, Applications, Trends, Opportunities, and Challenges 1.1 Additive Manufacturing: A Long‐Term Game Changer 1.2 AM Standard Definition and Classification 1.3 Why Metal Additive Manufacturing? 1.4 Market Size: Current and Future Estimation 1.5 Applications of Metal AM 1.6 Economic/Environmental Benefits and Societal Impact 1.7 AM Trends, Challenges, and Opportunities 1.8 Looking Ahead References
8 2 Basics of Metal Additive Manufacturing 2.1 Introduction 2.2 Main Metal Additive Manufacturing Processes 2.3 Main Process Parameters for Metal DED, PBF, and BJ 2.4 Materials References
9 3 Main Sub‐Systems for Metal AM Machines 3.1 Introduction 3.2 System Setup of AM Machines 3.3 Laser Basics: Important Parameters Needed to be Known for AM 3.4 Electron Beam Basics 3.5 Powder Feeders and Delivery Nozzles Technology 3.6 CAD File Formats 3.7 Summary References
10 4 Directed Energy Deposition (DED) 4.1 Introduction 4.2 Laser Material Interaction and the Associated Significant Parameters to Laser AM 4.3 E‐beam Material Interaction 4.4 Power Density and Interaction Time for Various Heat Source‐based Material Processing 4.5 Physical Phenomena and Governing Equations During DED1 4.6 Modeling of DED 4.7 Case Studies on Common Modeling Platforms for DED 4.8 Summary References
11 5 Powder Bed Fusion Processes 5.1 Introduction and Notes to Readers 5.2 Physics of Laser Powder bed Fusion (LPBF) 5.3 Physics and Modeling of Electron Beam Additive Manufacturing References
12 6 Binder Jetting and Material Jetting 6.1 Introduction 6.2 Physics and Governing Equations 6.3 Numerical Modeling 6.4 Summary References
13 7 Material Extrusion 7.1 Introduction 7.2 Analytical Modeling of ME 7.3 Numerical Modeling of ME 7.4 Summary References
14 8 Material Design and Considerations for Metal Additive Manufacturing 8.1 Historical Background on Materials 8.2 Materials Science: Structure–Property Relationship 8.3 Manufacturing of Metallic Materials 8.4 Solidification of Metals: Equilibrium 8.5 Solidification in Additive Manufacturing: Non‐Equilibrium 8.6 Equilibrium Solidification: Theory and Mechanism 8.7 Non‐Equilibrium Solidification: Theory and Mechanism 8.8 Solute Redistribution and Microsegregation 8.9 Constitutional Supercooling 8.10 Nucleation and Growth Kinetics 8.11 Solidification Microstructure in Pure Metals and Alloys 8.12 Directional Solidification in AM 8.13 Factors Affecting Solidification in AM 8.14 Solidification Defects 8.15 Post Solidification Phase Transformation 8.16 Phases after Post‐Process Heat Treatment 8.17 Mechanical Properties 8.18 Summary References
15 9 Additive Manufacturing of Metal Matrix Composites 9.1 Introduction 9.2 Conventional Manufacturing Techniques for Metal Matrix Composites (MMCs) 9.3 Additive Manufacturing of Metal Matrix Composites (MMCs) 9.4 AM Challenges and Opportunities 9.5 Preparation of Composite Materials: Mechanical Mixing 9.6 Different Categories of MMCs 9.7 Additive Manufacturing of Ferrous Matrix Composites 9.8 Additive Manufacturing of Titanium‐Matrix Composites (TMCs) 9.9 Additive Manufacturing of Aluminum Matrix Composites 9.10 Additive Manufacturing of Nickel Matrix Composites 9.11 Factors Affecting Composite Property 9.12 Summary References
16 10 Design for Metal Additive Manufacturing 10.1 Design Frameworks for Additive Manufacturing 10.2 Design Rules and Guidelines 10.3 Topology Optimization for Additive Manufacturing 10.4 Lattice Structure Design 10.5 Design for Support Structures 10.6 Design Case Studies 10.7 Summary References
17 11 Monitoring and Quality Assurance for Metal Additive Manufacturing 11.1 Why are Closed‐Loop and Quality Assurance Platforms Essential?[1]1 11.2 In-Situ Sensing Devices and Setups 11.3 Commercially Available Sensors 11.4 Signal/Data Conditioning, Methodologies, and Classic Controllers for Monitoring, Control, and Quality Assurance in Metal AM Processes 11.5 Machine Learning for Data Analytics and Quality Assurance in Metal AM 11.6 Case Study 11.7 Summary References
18 12 Safety 12.1 Introduction 12.2 Overview of Hazards 12.3 AM Process Hazards 12.4 Laser Safety in Additive Manufacturing1 12.5 Electron Beam Safety 12.6 Powder Hazards 12.7 Human Health Hazards 12.8 Comprehensive Steps to AM Safety Management 12.9 Summary References
19 Index
