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1.6.2 Principles of Construction

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Synchronous machines come in all sizes and shapes, from the miniature permanent magnet synchronous motor in wall clocks, to the largest hydro generators of up to about 944.5 MVA. Synchronous machines are one of two types: stationary field or rotating DC magnetic field.

The stationary field synchronous machine has salient poles mounted on the stator, the stationary member. The poles are magnetized either by permanent magnets or by a DC current. The armature, normally containing a three‐phase winding, is mounted on the shaft. The armature winding is fed through three sliprings (collectors) and a set of brushes sliding on them. This arrangement can be found in machines up to about 5 kVA in rating. For larger machines covered in this book the typical arrangement used is the rotating magnetic field.

The rotating magnetic field (also known as “revolving field”) synchronous machine has the field winding wound on the rotating member (the rotor) and the armature wound on the stationary member (the stator). A DC current, creating a magnetic field that must be rotated at synchronous speed, energizes the rotating field winding. The rotating field winding can be energized through a set of sliprings and brushes (external excitation) or from a diode bridge mounted on the rotor. The rectifier bridge is fed from a shaft‐mounted synchronous generator, which is itself excited by the pilot exciter. In externally supplied fields, the source can be a shaft‐driven DC generator, a separately excited DC generator, or a solid‐state rectifier. Several variations or combinations of these variations are used.

The stator core is made of insulated silicon‐steel laminations. The thickness of the laminations and the type of steel are chosen to minimize eddy current and hysteresis losses, while maintaining required effective core length and minimizing costs. The core is mounted directly onto the frame. The core is slotted (the slots are normally open), and the coils making up the winding are placed in the slots. The most popular arrangements are lap and wave windings of various types. Modern large machines typically are wound with double‐layer lap windings.

A rotor field of salient pole construction is as shown in Figure 1.6-3.

In a large generator, the rotor magnetic field is generated by a coil wrapped around it with current passing through the coil. For simplicity, this figure shows a two‐pole rotor. Salient pole rotors normally have many more than two poles. When designed as a generator, large salient pole machines are driven by water turbines. The bottom part of this figure shows the three‐phase voltages obtained at the terminals of the generator, and the equation relates the speed of the machine, the number of poles, and the frequency of the resulting voltage.


Figure 1.6-3 Synchronous machine construction.

This figure includes all synchronous hydro generators, almost every synchronous condenser, and the overwhelming majority of synchronous motors.

Large salient pole rotors are typically made of laminated poles retaining the winding under the pole head. The poles are keyed or bolted onto the shaft (spider‐and‐wheel structure). The majority of salient pole machines have an additional winding on the rotating member. This winding, made mostly of copper bars short‐circuited at both ends, is embedded in the head of the pole, close to the face of the pole at its airgap. In synchronous generators this winding serves to dampen the oscillations of the rotor around synchronous speed and is, therefore, named the damping or damper winding (also known as amortisseur). In synchronous motor applications, this winding can be used to start the motor or condenser as an induction motor, and take it to almost synchronous speed, when the rotor is “pulled in” by the synchronous torque.

Handbook of Large Hydro Generators

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