Читать книгу High-Performance Materials from Bio-based Feedstocks - Группа авторов - Страница 31
2.3.1 Carbonization and Pyrolysis
ОглавлениеCarbonization is a thermal process of biomass conversion in the absence of oxygen with charcoal or biochar as the main product. Similarly, the pyrolysis process results in a condensed liquid product from the gas called bio‐oil, as well as biochar as a by‐product. The equipment used in carbonization and pyrolysis of biomass are seemingly identical; both processes essentially require a furnace for heating and creating an oxygen‐free environment [33]. Some researchers carried out these processes in a horizontal tube furnace under nitrogen flow to remove oxygen from their surroundings [37]. Nevertheless, the pyrolysis process needs additional condensation units to compress the produced gas into the bio‐oil [40]. Both carbonization and pyrolysis processes require an appropriate temperature. As discussed in Section 2.2.1, the destruction of the lignocellulosic structure occurs at around 360 °C. However, many researchers usually operate the carbonization process of biomass at temperatures above 500 °C under atmospheric pressure and oxygen‐free conditions in order to achieve the complete conversion of lignocellulosic material [33, 35]. Nitrogen may be supplied into the processes, where the flow rate is typically around 100–300 cm3 min−1 depending on the process scale. From the fixed carbon analysis, highly crystalline biochar without any impurities can be produced at a temperature higher than 800 °C.
Figure 2.3 Thermochemical processes for biomass conversion.
Considering the cellulose conversion steps, cellulose is first transformed into anhydro‐cellulose. Subsequently, the charcoal or biochar is formed. The overall chemical reaction of the cellulose transformation is shown in Eq. (2.1).
From the preceding equation, the number of carbon atoms can vary according to the reaction conditions such as temperature and pressure. For instance, the use of a reaction temperature of 400 °C, which is slightly higher than the theoretically required 360 °C, presents the incomplete decomposition of cellulose through Eq. (2.2).
Previous research showed that with the aim to produce a biochar with high porosity and surface area, the process should be operated at temperatures in the range of 600–800 °C [41]. A type of pinewood, Pinus sylvestris, was pyrolyzed at various reaction temperatures, and increasing temperature enhanced the porosity and surface area of the obtained carbonaceous product. Pyrolysis at 500 °C generated a biochar with a surface area of 19 m2 g−1, while increasing the temperature to 600 and 700 °C greatly improved the surface area to 254 and 470 m2 g−1, respectively. Conversely, the pyrolysis of non‐lignocellulosic material at temperatures above 700 °C resulted in a decrease in surface area due to the collapse of the biochar structure [42]. The change in pore diameter depends on several parameters, e.g. type of raw material and heating rate. An increase in carbonization temperature strongly enhanced the number of pores but it slightly affected the pore diameter. However, with the biomass having low lignin content or low hardness, increasing the carbonization temperature could significantly increase the pore diameter of biochar. This clearly shows that the carbonization and pyrolysis processes benefit the porosity of biochar, which is an interesting characteristic for catalysis application. However, the production of biochar via these thermochemical processes has some disadvantages as it reduces the amount of valuable chemical groups. Biomass commonly consists of oxygen‐containing functional groups with carbon–oxygen bonds (C–O), carbonyl groups (C=O), and hydroxyl groups (–OH), which are useful in many catalytic processes. An increase in carbonization temperature led to a decrease in such chemical functionalities [43]. For this reason, the physical and chemical properties of the biochar should be modified prior to its use in specific applications including catalysis. For example, mixtures of rapeseed oil cake and walnut shells were carbonized at 400 and 750 °C. Only a few functional groups appeared on the surface of the produced biochar, and either chemical (using agents such as ammonium and monoethanolamide) or thermal treatment were required before use in CO2 capture [44].