Читать книгу Handbook of Plastics Testing and Failure Analysis - Vishu Shah - Страница 20
1.4.2. Requirements
ОглавлениеPhysical requirements should include specific quantitative information according to the classification.
TABLE 1‐1. POM Polyoxymethylene (Acetal) Materials, Detail Requirements, hNatural Color Only
Group | Description | Class | Description | Grade | Descriptiona | Flow Rate, ISO 1133b (g/10 min) | Melting Point, ISO 3146/ Method C2c (°C, min) | Density, ISO 1183 (g/cm3) | Tensile Strength, ISO 527d (MPa, min) | Flexural Modulus, ISO 178e (MPa, min) | Izod Impact Resistance, ISO 180/1Af (KJ/m2, min) | Deflection Temperature, ISO 75/Method A,g 1.82 MPa (°C, min) |
1 | Homopolymer | 1 | General purpose | 1 | <8 | 170 | 1.39–1.44 | 65 | 2400 | 8.5 | 100 | |
and high flow | 2 | 8–16 | 170 | 1.39–1.44 | 65 | 2700 | 5.0 | 100 | ||||
3 | 16–28 | 170 | 1.39–1.44 | 65 | 2700 | 4.5 | 105 | |||||
4 | 28–55 | 170 | 1.39–1.44 | 65 | 2700 | 4.0 | 105 | |||||
0 | Other | |||||||||||
2 | Fast cycle | 1 | 11–18 | 170 | 1.39–1.44 | 65 | 2400 | 4.5 | 100 | |||
2 | 19–33 | 170 | 1.39–1.44 | 65 | 2400 | 4.0 | 100 | |||||
0 | Other | |||||||||||
3 | UV stabilized | 1 | <8 | 170 | 1.39–1.44 | 65 | 2400 | 8.5 | 100 | |||
2 | 8–16 | 170 | 1.39–1.44 | 65 | 2700 | 5.0 | 100 | |||||
0 | Other | |||||||||||
4 | Impact modified | 1 | <3 | 170 | 1.31–1.37 | 35 | 1100 | 70 | 70 | |||
2 | 8–15 | 170 | 1.36–1.42 | 45 | 1900 | 9.0 | 80 | |||||
0 | Other | |||||||||||
5 | Recycle— | 1 | (Same properties as Group 1 Class 1 Grade 1) | |||||||||
general | 2 | (Same properties as Group 1 Class 1 Grade 2) | ||||||||||
purpose and | 3 | (Same properties as Group 1 Class 1 Grade 3) | ||||||||||
high flow | 4 | (Same properties as Group 1 Class 1 Grade 4) | ||||||||||
6 | Recycle—fast | 1 | (Same properties as Group 1 Class 2 Grade 1) | |||||||||
cycle | 2 | (Same properties as Group 1 Class 2 Grade 2) | ||||||||||
7 | Recycle—UV‐ | 1 | (Same properties as Group 1 Class 3 Grade 1) | |||||||||
stabilized | 2 | (Same properties as Group 1 Class 3 Grade 2) | ||||||||||
8 | Recycle—impact | 1 | (Same properties as Group 1 Class 4 Grade 1) | |||||||||
modified | 2 | (Same properties as Group 1 Class 4 Grade 2) | ||||||||||
0 | Other | 0 | Other | |||||||||
2 | Copolymer | 1 | General purpose | 1 | <4 | 160 | 1.38–1.43 | 58 | 2300 | 5.5 | 90 | |
and high flow | 2 | 4–7 | 160 | 1.38–1.43 | 58 | 2300 | 4.5 | 90 | ||||
3 | 7–11 | 160 | 1.38–1.43 | 58 | 2300 | 4.0 | 95 | |||||
4 | 11–16 | 160 | 1.38–1.43 | 58 | 2300 | 4.0 | 95 | |||||
5 | 16–35 | 160 | 1.38–1.43 | 58 | 2300 | 3.5 | 95 | |||||
6 | 35–60 | 160 | 1.38–1.43 | 58 | 2300 | 3.0 | 95 | |||||
7 | 60+ | 160 | 1.38–1.43 | 58 | 2300 | 2.5 | 95 | |||||
0 | Other | |||||||||||
2 | UV‐stabilized | 1 | <4 | 160 | 1.38–1.43 | 58 | 2300 | 5.5 | 90 | |||
2 | 4–7 | 160 | 1.38–1.43 | 58 | 2300 | 4.5 | 90 | |||||
3 | 7–11 | 160 | 1.38–1.43 | 58 | 2300 | 4.0 | 95 | |||||
4 | 11–16 | 160 | 1.38–1.43 | 58 | 2300 | 4.0 | 95 | |||||
5 | 16–35 | 160 | 1.38–1.43 | 58 | 2300 | 3.5 | 95 | |||||
6 | 35–60 | 160 | 1.38–1.43 | 58 | 2300 | 3.0 | 95 | |||||
7 | 60+ | 160 | 1.38–1.43 | 58 | 2300 | 2.5 | 95 | |||||
0 | Other | |||||||||||
3 | Impact modified | 1 | 11–26 | 155 | ||||||||
2 | 11–26 | 155 | ||||||||||
3 | 4–11 | 155 | 1.34–1.40 | 40 | 1500 | 6.0 | 70 | |||||
4 | 5–11 | 155 | ||||||||||
5 | 155 | |||||||||||
0 | Other | |||||||||||
4 | Flexural | 1 | <20 | 155 | 1.26–1.32 | 20 | 800 | 12.0 | 50 | |||
modified | 0 | Other | ||||||||||
5 | Recycle— | 1 | (Same properties as Group 2 Class 1 Grade 1) | |||||||||
general | 2 | (Same properties as Group 2 Class 1 Grade 2) | ||||||||||
purpose and | 3 | (Same properties as Group 2 Class 1 Grade 3) | ||||||||||
high flow | 4 | (Same properties as Group 2 Class 1 Grade 4) | ||||||||||
5 | (Same properties as Group 2 Class 1 Grade 5) | |||||||||||
6 | (Same properties as Group 2 Class 1 Grade 6) | |||||||||||
7 | (Same properties as Group 2 Class 1 Grade 7) | |||||||||||
6 | Recycle—UV‐ | 1 | (Same properties as Group 2 Class 2 Grade 1) | |||||||||
stabilized | 2 | (Same properties as Group 2 Class 2 Grade 2) | ||||||||||
3 | (Same properties as Group 2 Class 2 Grade 3) | |||||||||||
4 | (Same properties as Group 2 Class 2 Grade 4) | |||||||||||
5 | (Same properties as Group 2 Class 2 Grade 5) | |||||||||||
6 | (Same properties as Group 2 Class 2 Grade 6) | |||||||||||
7 | (Same properties as Group 2 Class 2 Grade 7) | |||||||||||
7 | Recycle—impact‐ | 1 | (Same properties as Group 2 Class 3 Grade 1) | |||||||||
modified | 2 | (Same properties as Group 2 Class 3 Grade 2) | ||||||||||
3 | (Same properties as Group 2 Class 3 Grade 3) | |||||||||||
4 | (Same properties as Group 2 Class 3 Grade 4) | |||||||||||
5 | (Same properties as Group 2 Class 3 Grade 5) | |||||||||||
8 | Recycle—flexural | 1 | (Same properties as Group 2 Class 4 Grade 1) | |||||||||
modified | 0 | Other | ||||||||||
0 | Other | 0 | Other | |||||||||
3 | Terpolymer | 1 | High melt strength | 1 | <2 | 160 | 1.38–1.43 | 56 | 2250 | 3.5 | 90 | |
0 | Other | |||||||||||
2 | Recycle—high | 1 | (Same properties as Group 3 Class 1 Grade 1) | |||||||||
melt strength | 0 | Other | ||||||||||
0 | Other | 0 | Other | |||||||||
0 | Other | 0 | Other | 0 | Other |
a No descriptions are listed unless needed to describe a special grade under the class. All other grades are listed by requirements.
b Flow rate: 190/2.16 (T/M).
c Melting point rate 10 °C/min. Tm second melting curve.
d Tensile strength shall be determined using a Type I tensile specimen as described in ISO 527. Crosshead speed shall be 50 mm/min ± 10%.
e Flexural modulus shall be determined by specimen 80 ± 2 mm × 10 ± 0.2 mm × 4 ± 0.2 mm as described in ISO 178.
f Izod shall be determined by specimen 80 ± 2 mm × 10 ± 0.2 mm × 4 ± 0.2 mm (Method A).
g Deflection temperature shall be determined by specimen 120 ± 2 mm × 10 ± 0.2 mm × 4 ± 0.2 mm.
h Data on 4‐mm test specimens are limited and the minimum values may be changed in a later revision after a statistical database of sufficient size is generated.