Читать книгу Root Cause Failure Analysis - Trinath Sahoo - Страница 2
Table of Contents
Оглавление1 Cover
4 Preface
8 1 FAILURE: How to Understand It, Learn from It and Recover from It Failure Type Benefits of Failure Analysis Conclusion
9 2 What Is Root Cause Analysis The Causes of TITANIC disaster What Is Root Cause Analysis? Top Reasons Why We Need to Perform RCFA Conclusion
10 3 Root Cause Analysis Process What is root cause analysis Define the problem Collection of data Analyze Sequence of Events Design Review The Five Whys Fishbone Diagram Fault Tree Analysis Identify the Root Cause Recommend and Implement Solution Conclusion
11 4 Managing Human Error and Latent Error to Overcome Failure Review of Some of the Accidents Types of Human Failure: The Prevention of Human Error Ways to Reduce Human Error Conclusion
12 5 Metallurgical Failure Understanding the Basics Brittle vs. Ductile Fracture characteristics Example: Failure of a Pipe Stages in Ductile Fracture Brittle Fracture Characteristics Origin of Fractures (Ductile and Brittle) Fatigue Failures Stress Concentration Stress Corrosion Cracking Hydrogen Damage Failure Investigation Collection of Background Data and Samples Data Analysis, Conclusions and Report Conclusion
13 6 Pipe Failure Classification of Failure Mechanisms Causes of Premature Failures in Piping How to Overcome Piping System Failure How to Mitigate Corrosion How to Reduce the Risk of Water Hammer Inspection and Maintenance Plan to Avoid Failure Understand the Ways in Which the Piping Can Fail Conclusion
14 7 Failure of Flanged Joint Creating the Seal Forces Acting on a Gasket Joint Integrity of the Bolted Flange Connections Protection of Bolts Gasket Reliability Failure Related to Flange Problems with Installation Conclusion
15 8 Failure of Coupling Flanged Rigid Couplings Ribbed Rigid Couplings Sleeve Rigid Couplings Quill Shaft Rigid Couplings Flexible Coupling How General‐Purpose Couplings Work Special‐Purpose Couplings Coupling Selection for Reliability Coupling Fit Cause of Coupling Failure Proper System Maintenance Special‐Purpose Coupling Failure Mode Conclusion
16 9 Bearing Failure Anti‐Friction Bearings AntiFriction Bearing – Type, Selection, and Failure Mode Bearing Basics Bearing Selection Process Bearing Service Life Bearing Tolerances, Fits, and Clearances Sealing Devices Journal Bearing Journal Bearing Failure Mechanisms Conclusion
17 10 Mechanical Seals Failure Type of Mechanical Seal Application Cooling System and API Plans Seal Installation, What to See Conclusion
18 11 Centrifugal Pump Failure Pump Failure Causes Failure Due to Operational Reasons Other Mechanical Consideration Bearing Failure Seal Failure Conclusion
19 12 Reciprocating Pumps Failure Working Principle Power Pump Operation and Construction Conclusion
20 13 Centrifugal Compressor Failure Characteristics of Centrifugal Compressor Major Components of a Centrifugal Compressor Conclusion
21 14 Reciprocating Compressor Failure Major Components Reciprocating Compressor Failure Causes Pressure Packing Failure Piston Ring/Rider Ring Wear Process Related Problems in Reciprocating Compressor Maintenance Related Issues Machine Monitoring Conclusion
22 15 Lubrication Related Failure in Machinery Introduction Lubrication Related Failure in Sump and Circulating System of Turbomachinery Lubrication Related Failure Specific to Reciprocating Compressor Lubrication Program Management Important Points to Be Considered for Developing an Effective Lubrication Program Understanding Oil Analysis: How It Can Improve Reliability Conclusion
23 16 Steam Traps Failure Thermodynamic Trap Float Trap Inverted Bucket Trap Thermostatic Traps Thermostatic Metallic‐Expansion Trap Balanced‐Pressure Thermostatic Trap Bimetallic Trap Selection Criteria Common Problems of Steam Traps Maintenance of Steam Traps Conclusion
24 17 Proactive Measures to Avoid Failure What Are Proactive Maintenance Tasks Evolution of Different Type of Maintenance Condition Monitoring Technologies Proactive Inspection Program for Static Equipments Condition Monitoring and The Internet of Things Conclusion
25 Index
