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1.2 The Book's Content and Structure

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I wish to stress that the core content of this book is to be found in Chapter 6 (Project Roles, Functions and Responsibilities), which sets out, over the course of 26 sections, what I consider the Contractor's key management personnel must do (or avoid doing) in order to ensure the success of a Project. However, before launching into the detailed nitty-gritty of Project Risk Management for EPC Projects at a practical level, I feel that there are a number of important matters that need to be aired and/or straightened out first. This is largely because I have received a lot of negative comments over the years from people in the construction industry about the EPC/Design-Build concept of Project implementation. Very often, such comments came from those who had little or no experience of what is involved, so their negative comments were perhaps not surprising.

The principal negative comments against the EPC approach I received were as follows:

1 Too many Contractors working on EPC Projects have failed miserably to achieve the time and cost objectives. As McKinsey & Company found in 2017, Project durations have often been horribly extended and the final costs have quite regularly far exceeded the original budgets.6(This does not appear to be as big an issue for Design-Build Projects, perhaps because their application is often to much smaller undertakings (private residences being an example). Such Projects are also often carried out by highly specialised teams with tried-and-tested technology [for example, cold storage building contractors, swimming pool installers and prefabricated building suppliers]. In such cases, the risk sharing between the Contractor and the Employer seems to be much more evenly balanced than on EPC Projects [especially when compared to the fixed-price, major turnkey ones], as was observed by Banik and Hannan.7 )

2 The Contractor is responsible for and has complete control over at least the detailed design work, and may therefore be tempted to skimp on the quality of the finished facility wherever it seems possible to get away with doing that.

3 The Employer is not able to exercise control as to which Subcontractors or Vendors are selected for the Project. This is contrary to what is often done under the Traditional Contracting approach, where it is very common for the Employer to appoint such third parties and directly contract with them (thus giving the Employer a great deal of control over those entities).

I have to say that the foregoing concerns are not unrealistic. However, there are ways in which an Employer can exercise control over each of those issues to get what every Employer requires from a completed construction development of any size, namely:

1 safe completion of the Project on time and within budget, and

2 a first-class facility that fully meets the functional, operational, performance, reliability, availability, maintainability, and safety requirements.

To demonstrate that an EPC/Design-Build approach is every bit as worthwhile and valid from an Employer's point of view as the Traditional Contracting route, I have therefore included extensive notes about the traditional procurement approach to Project implementation, and contrasted those with both the EPC and Design-Build procurement routes. These details can be found in Chapter 2 (Construction Project Implementation Routes) and Chapter 3 (EPC Project Risk Management Overview). I have also provided a substantial amount of background detail about EPC Projects in particular: both Chapter 4 (EPC Project Pre-Implementation Problems) and Chapter 5 (Overseas EPC Project Preparatory Work) deal with different aspects of this topic.

For those who consider that they fully understand the ins and outs of the different contracting arrangements covered therein, Chapter 2 may be considered to be not so useful, and some readers may even choose to skip directly to Chapter 6. Nonetheless, I venture to suggest that Chapters 3, 4 and 5 are worth a read by anybody responsible for putting bids together, or who wishes to know where things can often go very wrong before implementation of the Project begins to get underway.

My approach in Chapter 6 has been to pinpoint, from my standpoint, the appropriate Manager to whom the responsibility for identifying and managing each specific risk should rightly fall, in line with the thinking displayed by the Association for Project Management (APM).8 I have therefore written this book as if there is only one way to organise the corporate structure and allocate Project responsibilities within a construction company. No doubt that will make my work subject to a certain amount of criticism, notwithstanding that I took that approach in full recognition of the fact that there are many different schools of thought as to how construction companies and Projects should be organised. My thinking was that, no matter how a company organises its Corporate Management Team or deals with the management of its Projects, it is not possible to remove either the corporate risks or the project risks; they will always remain, and the only things that will change from one company to another are:

1 upon whom the responsibility for managing each risk falls,

2 how the importance of each risk is perceived, and

3 how each risk is to be handled.

I also considered that, if there is no clear organisational framework or management structure established, then the principles of Project Risk Management I mention could be deemed to apply to different roles/functions within the organisation. However, I intended to pin down with a greater degree of certainty what the risks are and which person is properly responsible for managing each risk (in my opinion, of course). Thereafter, having seen how I have applied the risk management principles to the preferred structure I have chosen to follow, others with differing views can then adapt those principles to accord with their own preferences for how their companies and Projects should be organised. In order to make it clear as to what management structure I am working to, Appendix C shows the ‘EPC Project Management Team Organisation Structure’ I have employed and Appendix D shows the ‘EPC Project Departmental Organisation Structure’ I have adopted.

To round out and complete the subject of Project Risk Management, I have also included three further Chapters, namely: Chapter 7 (Reducing Joint-Venture/Consortium Risks), Chapter 8 (Claims Management Risks and Problems) and Chapter 9 (Identifying Hazards and Managing the Risks).

I had intended that construction industry students/newcomers should also be able to find the content of this book useful. In view of that, I am compelled to add the caution that the management structure I have adopted herein (for both the EPC Project team and the Contractor's company) must not be considered to be written in stone. It simply provided a means for me to allocate roles and functions/responsibilities in a structured manner, in an effort to ensure that I did not miss out discussing any key area of management. It therefore needs to be recognised from the outset that, within different companies, some of the functions/responsibilities I have allocated to a particular Manager may well be allocated to another Manager. Nonetheless, my hope is that my approach will enable those who have not had experience occupying or dealing with certain of the various management positions to be able to appreciate more fully what it takes to run an EPC Project efficiently and effectively. Ultimately, if all this book achieves is to encourage more discussion about the practical application of Project Risk Management in the construction industry (and for EPC and Design-Build Projects in particular) then I will consider that I have done some good, regardless of any flak that may come my way.

Practical Risk Management for EPC / Design-Build Projects

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