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1.1.3 Human Roles in Manufacturing
ОглавлениеComputer aided technologies (CATs) in manufacturing are of the most interest in this book and are widely adopted to replace humans in various manufacturing activities and decision‐making supports. To appreciate the applications of CATs, the roles of the human being in manufacturing systems are firstly discussed to explore the possibilities of automated solutions.
As shown in Figure 1.4, the importance of human being in a manufacturing system has been widely discussed. In developing the Purdue system architecture, Li and Williams (1994) classified manufacturing activities into the activities in information/control flow and material flow, respectively. Human resources are needed to accomplish the tasks in both information and material flows. For example, human labourers are commonly seen in an assembly plant to accomplish manual assemblies in the material flow; technicians are needed by small and medium sized companies (SMEs) to generate codes and run computer numerical controls (CNCs) in the information/control flow. From the perspective of a product lifecycle (Ortiz et al. 1999), human resources are needed at every stage from designing to manufacturing, assembling, inspecting, transporting, marketing, and so on.
Figure 1.4 Human's role in manufacturing (Ortiz et al. 1999).
Human resources will certainly play an essential role in the future of manufacturing where manufacturing technologies and human beings are being integrated more closely and more harmoniously than ever before. While the focus should be shifted to the effective human–machine interactions to synergize both strengths of human beings and machines, manufacturing technologies should be advanced to balance the strengths and limitations of human resources optimally.
With the rapid development of information technologies (IT), CATs are replacing human beings for more and more decision‐making support. The design and operation of a manufacturing system involves numerous decision‐making undertakings at all levels and domains of manufacturing activities. In any engineering decision‐making problem, one can follow the generic procedure with a series of design activities: (i) defining the scope and boundary of a design problem and its objective, (ii) establishing relational models among inputs, outputs, and system parameters, (iii) acquiring and managing data on current system states, and (iv) making decisions according to given design criteria. In the information flow of a manufacturing system, each entity normally has its capabilities to acquire the input data, process data, and make the decision as an output data.