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2.2 Best Practices and the Economics of a Reliability Program
ОглавлениеBest Practices
There are no universal best practices. Every company must choose the appropriate set of practices and implement a program that optimizes return on investment in reliability activities. Reliability is all about cost‐benefit trade‐offs. Since reliability activities are not a direct revenue generator, they are strongly driven by cost. By increasing efficiency in reliability activities, companies can achieve a lower risk at the same cost; and addressing reliability during the design phase is the most efficient way to increase the cost‐benefit ratio. Industry rules of thumb indicate the following returns on investment (Ireson and Coombs 1989):
Issue caught during design: 1 cost
Issue caught during engineering: 10 cost
Issues caught during production: 100 cost
Additional Economic Drivers
Use environment and design life
Manufacturing volume
Product complexity
Margin and profit requirements
Schedule and delivery needs
Field performance expectations and warranty budget