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1.2.2 Defence Sector

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Defence inventories, which are highly reliant on spare parts, have been repeatedly identified as a high risk area with a direct impact on a nation's economy. In the United States for example, the Department of Defense (DoD) manages around five million secondary items. These include repairable components, subsystems, assemblies, consumable repair parts, and bulk items. They reported that, as of September 2017, the value of the inventory was $93 billion (GAO 2019). Although a matter of concern, there had been no substantial reductions in inventory values over the previous decade (being, for example, $95 billion in 2013 and 2010; GAO 2012, 2015).

A major determinant of the performance of an inventory system is the forecasting method(s) being used to predict demand. Inaccurate forecasts lead to either excess inventory or shortfalls, depending on the direction of the forecast error. Over‐forecasting can lead to holding stocks that are simply not needed. According to the US Government Accountability Office (GAO 2011, p. 11), ‘Our recent work identified demand forecasting as the leading reason why the services and DLA [Defense Logistics Agency] accumulate excess inventory’.

Unfortunately, progress in improving forecasting and inventory management has been slow in many industries, with the defence industry being a case in point. The GAO of the United States reported, ‘Since 1990, we have identified DoD [Department of Defense] supply chain management as a high‐risk area due in part to ineffective and inefficient inventory management practices and procedures, weaknesses in accurately forecasting the demand for spare parts, and other supply chain challenges. Our work has shown that these factors have contributed to the accumulation of billions of dollars in spare parts that are excess to current needs’ (GAO 2015, p. 2). Progress in inventory management has been made since then, especially with regard to the visibility of physical inventories, receipt processing, and cargo tracking (GAO 2019). These improvements in information systems have led to inventory management being removed from the list of high‐risk areas. However, it is notable that no claims have yet been made for corresponding improvements in demand forecasting.

Intermittent Demand Forecasting

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