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Chapter 3 Complete Automation Design Peter R. Craan, P.E., CAP

Оглавление

1.0 THE DESIGN PROCESS

1.1 Project Structure

1.2 Predesign Phase

1.3 Detailed Design Phase

1.4 Final Design Phase

2.0 DESIGN DOCUMENTS

2.1 Bid Documents

2.1.1 Specifications

2.1.1.1 General Requirements for Process Automation Systems

2.1.1.2 Factory Testing

2.1.1.3 Panel Enclosure

2.1.1.4 Operator Interface Terminals

2.1.1.5 Panel-Mounted Devices

2.1.1.6 Networking Equipment

2.1.1.7 Input/Output List

2.1.1.8 Instrument List or Index

2.1.1.9 Network Cabling

2.1.1.10 Uninterruptible Power Supplies

2.1.1.11 Process Control Narratives

2.1.1.12 Programming Standards

2.1.1.13 Field Instruments

2.1.2 Drawings

2.1.2.1 Process Flow Diagrams

2.1.2.2 Process and Instrument Diagrams

2.1.2.3 Process Control System Architecture Diagram

2.1.2.4 Elementary Wiring Diagrams

2.1.2.5 Instrumentation and Panel Location Drawings

2.1.2.6 Instrumentation Installation Details

2.2 Automation Design Implementation Documents

2.2.1 Loop Diagrams

2.2.2 Interconnecting Wiring Diagrams

2.2.3 Control Panel Design Drawings

2.2.4 Programmable Logic Controller Program

2.2.5 Distributed Control System Configuration

2.2.6 Instrument Data Sheets

2.2.7 Detailed Process Control Narratives

2.2.8 Logic Diagrams and Detailed Process Control Sequence Flow Charts

2.3 Sources of Technical Design Information

2.3.1 Technical Societies

2.3.2 Vendors

2.3.2.1 Selecting Vendors and Technologies

2.3.2.2 Incorporating Selected Technologies to Design

2.3.3 Books and Periodicals

2.3.4 The Internet

2.3.4.1 Web Sites

2.3.4.2 Social Media

2.3.5 Training

2.3.6 Previous Design Experience

3.0 POSTDESIGN PHASE

3.1 Design Services During Construction

3.1.1 Submittals

3.1.2 Change Orders

3.1.2.1 Change Order Management

3.1.2.2 Common Risk Areas for Change Orders

3.1.3 Responding to Requests for Information and Request for Clarifications

3.1.4 Meetings with Contractors and Suppliers

3.1.5 Site Visits

3.1.6 Factory Acceptance Tests

3.1.6.1 System Performance

3.1.6.2 Hardware Testing

3.1.6.3 Software Testing

3.1.6.4 Simulation Software

3.1.6.5 Operator Interface Terminals and Operator Workstations

3.2 Construction Management

3.2.1 Installation Inspections

3.2.2 Instrument Calibrations

3.2.3 Field Tests

3.2.4 Wiring Tests

3.2.5 Loop Testing

3.2.6 Integrated System Testing

3.2.7 Commissioning and Final Acceptance

3.2.8 As-Built Drawings and Final Control System Documentation

4.0 REFERENCES

5.0 SUGGESTED READINGS

Automation of Water Resource Recovery Facilities

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